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Abhishek Agrawal

Abhishek Agrawal

Inspection Specialist
Al Jubail ,Eastern Province

Summary

Dynamic and results-oriented inspection engineer with over 19 years of specialized experience in inspection and integrity management within the petrochemical sectors. Proven expertise in leading inspection teams, optimizing asset integrity, and ensuring compliance with industry standards and best practices. Skilled in strategic planning, risk-based inspection methodologies, and cross-functional collaboration to drive safe, reliable, and efficient operations. Recognized for effective leadership, technical acumen, and a commitment to continuous improvement in asset performance and safety.

Overview

19
19
years of professional experience
4
4
years of post-secondary education

Work History

Inspection Specialist

SABIC
04.2023 - Current
  • Nondestructive Testing (NDT) Methodology Selection: Led the strategic selection of optimal nondestructive testing methodologies tailored to the unique requirements of various SABIC sites. Ensured that each selected method aligns with the specific damage mechanisms prevalent in different operational environments.
  • Damage Mechanism Analysis: Conducted in-depth analysis and interpretation of various damage mechanisms across SABIC’s assets, including corrosion, fatigue, and stress cracking. Ensured that the chosen NDT methods are capable of effectively detecting these mechanisms, thus preventing potential asset failures.
  • Vendor Qualification and Management: Spearheaded the qualification process for advanced NDE (Nondestructive Evaluation) vendors. Collaborated with cross-functional teams to assess and approve vendors based on their technical capabilities, compliance with industry standards, and alignment with SABIC’s operational requirements.
  • NDT Technique Optimization: Continuously reviewed and optimized existing NDT methodologies to enhance detection accuracy and operational efficiency. Implemented state-of-the-art technologies and techniques to improve inspection reliability and reduce downtime.
  • Technical Review and Approval: Provided expert-level review and approval of NDT procedures and reports, ensuring that all methodologies meet SABIC’s rigorous standards for safety, quality, and regulatory compliance. Guided the implementation of best practices across multiple sites.
  • Cross-Functional Collaboration: Worked closely with engineering, maintenance, and operations teams to integrate NDT findings into broader asset integrity management strategies. Ensured that inspection data is effectively utilized to inform maintenance planning and risk mitigation efforts.
  • Continuous Improvement: Led initiatives to continuously improve the effectiveness and efficiency of NDT practices across SABIC. Drove the adoption of innovative NDE technologies and methodologies, contributing to the long-term reliability and safety of assets.
  • Training and Development: Developed and delivered training programs for internal teams on the latest NDT technologies and best practices. Ensured that personnel are equipped with the knowledge and skills to conduct high-quality inspections in line with SABIC’s standards.

Inspection Sr. Analyst

SHARQ
04.2011 - 04.2022
  • Inspection Leadership: Lead and manage inspection teams responsible for comprehensive inspection programs across ethylene glycol, polyethylene, and cracker plants, ensuring compliance with industry standards (API, ASME, etc.) and company protocols.
  • Risk-Based Inspection (RBI) Management: Develop, implement, and oversee RBI programs tailored to the specific needs of ethylene glycol, polyethylene, and cracker plants, optimizing inspection activities based on risk assessments.
  • Turnaround Planning & Execution: Lead the planning, coordination, and execution of large-scale turnaround operations for ethylene glycol, polyethylene, and cracker plants, ensuring timely completion and minimizing operational downtime.
  • Asset Integrity Management: Ensure the mechanical integrity of critical assets in ethylene glycol, polyethylene, and cracker plants through advanced NDT techniques, failure analysis, and fitness-for-service (FFS) assessments.
  • Technical Review & Compliance: Conduct detailed technical reviews of inspection reports, NDT results, and repair recommendations to ensure alignment with international codes, industry standards, and internal safety protocols.
  • Vendor & Contractor Management: Qualify and oversee external inspection service providers and NDE vendors, ensuring adherence to technical specifications and safety standards across ethylene glycol, polyethylene, and cracker plant operations.
  • Root Cause Analysis (RCA): Lead RCA investigations for equipment failures in ethylene glycol, polyethylene, and cracker plants, providing detailed reports and actionable recommendations for preventing recurrence.
  • Continuous Improvement: Drive continuous improvement initiatives in inspection practices within ethylene glycol, polyethylene, and cracker plants, adopting new technologies and methodologies to enhance inspection effectiveness and efficiency.
  • Documentation & Reporting: Maintain comprehensive records of all inspection activities, including preparing technical reports, inspection schedules, and ensuring regulatory compliance documentation is up to date.
  • Training & Development: Mentor and train junior engineers and inspection staff, focusing on developing expertise in the inspection of ethylene glycol, polyethylene, and cracker plant equipment.
  • Safety Compliance: Ensure all inspection activities, particularly in ethylene glycol, polyethylene, and cracker plants, comply with company HSE policies, actively participating in safety audits and incident investigations.

Inspection Manager

Reliance Industries Limited, RIL
06.2007 - 03.2011
  • Inspection Execution: Perform comprehensive inspections on equipment used in ethylene glycol, polypropylene, and polyethylene production. Utilize advanced NDT techniques to assess the condition of reactors, separators, and piping systems.
    Asset Integrity Management: Ensure the mechanical integrity of critical assets, including reaction vessels, heat exchangers, and pumps, by applying risk-based inspection strategies and fitness-for-service assessments.
  • Tank Farms:Tank Inspection: Conduct detailed inspections of aboveground and underground storage tanks, including internal and external assessments. Perform visual inspections, thickness measurements, and other NDT methods to detect corrosion, leaks, and structural integrity issues.
    Compliance & Documentation: Ensure all tank inspections adhere to API 653 standards and other relevant codes. Maintain thorough documentation of inspection findings, repairs, and maintenance activities.
  • Olefin Plants:Inspection Responsibilities: Oversee inspections in olefin production facilities, including the inspection of critical components such as reactors, distillation columns, and compressors. Implement NDT techniques to detect and evaluate damage mechanisms specific to olefin processing equipment.
    Failure Analysis: Lead root cause analysis for equipment failures in olefin plants, providing detailed recommendations for corrective actions to prevent recurrence and enhance operational reliability.
  • Welder Qualification & Testing:Qualification Process: Conduct and oversee welder qualification tests in accordance with industry standards such as AWS and ASME. Evaluate weld quality through visual inspection and NDT methods, ensuring compliance with specified procedures and codes.
    Documentation: Prepare and review detailed reports on welder qualifications, including certification status, test results, and compliance with welding procedures.
  • Turnaround Support:Planning & Execution: Lead inspection activities during plant turnarounds for ethylene glycol, polypropylene, polyethylene, tank farms, and olefin plants. Coordinate with maintenance teams to ensure timely and efficient inspections and repairs.
  • Technical Review & Compliance:Standards Adherence: Review and analyze inspection data and welding documentation to ensure compliance with international codes (e.g., API, ASME) and internal quality standards. Ensure that all inspection activities align with regulatory requirements.
  • Safety & Quality Assurance:Safety Protocols: Enforce strict adherence to safety protocols and HSE guidelines during all inspection and welding activities. Promote a culture of safety within the inspection team and across petrochemical facilities.
  • Continuous Improvement:Process Enhancement: Drive continuous improvement initiatives by adopting new inspection technologies and refining methodologies. Stay updated with industry advancements to enhance inspection practices.
  • Training & Mentorship:Team Development: Mentor and train junior engineers and inspection staff, focusing on advanced inspection techniques, welder qualification processes, and industry best practices.

Project Engineer

Jindal Steel & Power
01.2006 - 04.2007
  • Project Coordination: Assist in the coordination and management of engineering projects from initiation to completion. Support project planning activities, including defining project scope, scheduling, and resource allocation.
  • Technical Support: Provide technical support to project teams by reviewing project plans, specifications, and engineering drawings. Ensure that all technical aspects of the project are addressed and resolved.
  • Documentation & Reporting: Maintain accurate project documentation, including project plans, progress reports, and meeting minutes. Prepare and present regular updates to project stakeholders, highlighting key milestones, risks, and issues.
  • Stakeholder Communication: Facilitate communication between project teams, contractors, and clients. Ensure that all parties are informed of project status, changes, and requirements.
  • Quality Assurance: Monitor project activities to ensure compliance with quality standards and project specifications. Identify and address any quality issues that arise during project execution.
  • Problem-Solving: Assist in identifying and resolving project-related issues and challenges.

Certifications

American Petroleum Institute ( API )
API 570- Certified piping inspector
API653 –Certified tank inspector
API 510- Certified Pressure vessel inspector
API 580- Risk Based Inspection Certification
API 571-Corrosion & Material degradation


American Society for Nondestructive Testing (ASNT Level-II Certification)
Ultrasound testing (UT)
Radiographic Testing (RT)
Magnetic particle examination (MPI)
Liquid penetrant examination (LPT)
Eddy current testing (ECT)
Saturated Eddy current testing (SECT)
Magnetic flux leakage testing tube and floor
scanning (MFL)
Remote field eddy current testing (RFT)
Internal rotary inspection system (IRIS)
Phased array ultrasonic inspection (PAUT)

Additionalmodules

Meridium APM Software I GE Digital
Inspection & thickness monitoring Module (IMTM)
Risk based inspection Module (RBI)
Root cause Analysis Module (RCA)


SAP Labs
More than 19 years of experience to handle PM module


ISO Certifications
Certified ISO 17020 Auditor by Saudi Arabia accreditation center
Attended ISO 9001 (Quality Management System)


Communication & Leadership
Competent communicator & leader by TM USA & Pursued Joint Vice president membership of Jubail toastmaster club, Division L.

Phone

+966, 594326457

Accomplishments

Professional Achievements

  • STAIC Arabia Presentation Delivered a presentation on the usability of carbon steel material in extreme pH conditions at STAIC Arabia, a prestigious global platform.
  • NACE Arabia Conference Presentation Presented a case study on tube sheet failure, emphasizing key failure mechanisms and mitigation strategies.
  • Recognition by SHARQ President (2022) Awarded for leading a successful study that enhanced production while ensuring integrity management for the Ethylene Glycol unit in Saudi Arabia.
  • SABIC Manufacturing Center of Excellence Award (2018) Honored for presenting on “Corrosion Problems in the Ethylene Glycol Unit” at the Global Exchange Technical Meeting, Jubail, Saudi Arabia.
  • Award by SMT Members (2017) Recognized for developing a corrosion circuit and integrating isometrics for the Ethylene Glycol plant.
  • SABIC Board Members Award (2016) Commended for leading the replacement project of the world’s largest Ethylene Oxide (EO) reactor.
  • SHARQ President Honor Acknowledged for contributions as an auditor for the Safety, Health, and Environment Management System.
  • Reliance Industries Limited Recognition Awarded by the Executive Director for exceptional quality control and assurance on a project involving 35K-inch diameter welding.
  • Multiple Distinguished Achievement Awards Frequently recognized by the company president for various significant accomplishments in integrity management and project execution.
  • GATE Examination Achievement (2007) Achieved an All India Rank of 838 out of 19,156 mechanical engineers in the Graduate Aptitude Test in Engineering (GATE).

Work Availability

monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Education

Bachelor of Engineering - Mechanical Engineering

Pandit Ravishankar Shukla University
2001 - 2005

Affiliations

  • SABIC

Work Preference

Work Type

Full TimePart Time

Work Location

On-SiteHybrid

Important To Me

Work-life balanceCompany CultureCareer advancement

Quote

Happiness is when what you think, what you say, and what you do are in harmony.
Mohandas Gandhi

Software

Meridium APM Software

SAP

Microsoft Office

Languages

English
Bilingual or Proficient (C2)
Hindi
Bilingual or Proficient (C2)

Interests

Cycling

Swimming

Running

Timeline

Inspection Specialist

SABIC
04.2023 - Current

Inspection Sr. Analyst

SHARQ
04.2011 - 04.2022

Inspection Manager

Reliance Industries Limited, RIL
06.2007 - 03.2011

Project Engineer

Jindal Steel & Power
01.2006 - 04.2007

Bachelor of Engineering - Mechanical Engineering

Pandit Ravishankar Shukla University
2001 - 2005

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Abhishek AgrawalInspection Specialist