Ahmed Nabil, MIET

• Manage Over 600 rotating equipment to Provide on-site support to external customers by performing RCM/FMEA analysis and assessment of rotating equipment with focus on sealing system to Provide recommendations to improve performance and reliability.
• Root Cause Analysis of sealing system and rotating equipment site investigation, data gathering, reporting, and customer presentation of findings and recommendations
• Field troubleshooting, including analysis of problems / recommendation & implementation of appropriate solutions, meeting with customers in plant to resolve satisfactorily
• Defined corrective actions for non-conforming products and complaints for continued quality improvements.
• Collaborated with engineering team to communicate and achieve quality standards.
• Developed and implemented tactical solutions to resolve problems, enabling optimised customer satisfaction.

Successfully improved the major KPI (MTBF) by 100% during year 1 of a managed Reliability program implementation

• Provide On-site support to external customers (assigned to Saudi Arabia Eastern Region.
• Detailed field failure analysis activities, including investigation, reporting and resolution
• Provide technical assistance and site supervision for service/maintenance team during centrifugal pumps maintenance and mechanical seal replacement related activities.

Accomplishments

• Successful 10 RCA for critical equipment within assigned region during 4 years
• Collaborated with team of 20 members to successfully testing, delivering and installation of Ultra-high pressure dry gas panel
• Successful attendance of 7+ Turnarounds during past 4 years at different Gas and Petrochemical plants, including installation and commissioning of wet seals and DGS seals
• Documented and improved chronic mechanical seals issues which led to improve MTBF from few weeks to over 1 year.

• CBM team lead main responsibility is to Manage and Maintain condition monitoring program for Petrorabigh Phase I & II
• Monitor CBM related KPIs and provide recommendation for enhancement
• Participate in site acceptance tests for equipment returned from overhaul and provide the rework list based on department criteria and maintenance best practices
• Evaluate Rotating equipment repair re-work causes and address it to higher management level
• Provide daily technical support for maintenance and production operation units related to rotating equipment performance and abnormality
• Review condition monitoring reports issued to repair the faulty equipment including recommendation for improvement in mechanical and process point of view.

Accomplishments

• Design and create condition monitoring program database for 1200+ rotating equipment using Emerson machinery health monitoring application software
• Issue 300+ condition monitoring technical report and successfully put back faulty equipment into service with minimum rework by accurate failure diagnostics.
• Successfully tested and commissioned 50+ critical rotating equipment during Petrorabigh Phase-II project start-up
• Completion of design predictive maintenance program for Rabigh Petrochemical II Plant (Monomer II and Polymer II).