Anuj Kumar

Ø Piping

· Inspection of Incoming Pipes, Fittings, Valves and related materials against PO, Material take-off (MTO) list and Drawings.

· Verification of isometric dawning with respect to P&ID.

· Reviewing the approved quality plans, manuals and scope of work to perform the required inspection.

· Preparing and reviewing test packages.

· Review of SIS sheets and test pressure calculation.

· Inspect piping before erection to verify that the interior is clear of foreign materials.

· Check edge preparation and fit ups to verify that areas to be weld are free of contaminants and that fit up is within tolerance.

· Installation verification of different types of valves per isometric drawing, line class and P&ID.

· Inspection of valve filed testing(Hydrotesting)

· Ensure that pipe supports have been installed properly in accordance with the piping drawing and Support detail drawing.

· Pretest punch listing verification of pressure test packages.

· Witnessing of pneumatic test, hydrotest, and flushing; system lay-up.

· Reinstatement verification of pressure test packages.

· Initiating internal NCRs for identified nonconformities and for effective implementation of project quality plan, ITP’s, approved procedures, project specifications, IFC drawings etc.

· Coordinating with clients/Consultants for inspection activities.

· Witness of alignment, orientation and dimensions of installed piping.

· Confirm repairs, re-testing and reinspection in accordance with specification.

· Witnessing of Flange joint assembly and bolt torque.

· Inspection of gaskets, supports, valves prior to line reinstatement acceptance as per the latest drawing for construction, codes and specification standards

· Ensure prepared documents, procedures for inspection method, inspection and testing plan in computerized environment.

· Clearing of MCC (Mechanical completion certificate) items.

Ø Structural

· IMIR clearance (Raw material & Fabricated items).

· Monitor handling & storage and Preservation of Materials.

· Monitoring & inspection of Steel Structure works pertaining to Main Pipe rack, Unit pipe racks, Equipment structures, sub-Pipe racks & Compressor Shelters as per approved drawings & Specifications.

· Attending RFI's raised by Concerned at various stages of inspection and for various activities (Pad Plate inspection, Fit-up & Welding, NDT inspection, Alignment, Bolt Tightening, Gratings fixing, Handrail erection, etc.).

· Inspect structure with reference to various tolerances and specifications and ensure usage of appropriate Material sections, Fasteners and Consumables being used.

· Ensure that Qualified Welders, WPS & PQR are used to perform tasks and NDT (UT, RT & MPI) requirements are fulfilled as per ITP.

· Release of Structure to preceding department after inspection.

· Resolving Technical discrepancies arose on Site in consultation with seniors.

· Review foundation release notes and take handover of foundations.

· Witness erection of structural steel, bolt tightening (snug tightening/torquing).

· Issuing Punch List on job completion and closing Punchlist for final completion and handing over to client.

· Site Internal Auditing work

Ø Piping

· Responsible for inspection of material as per code and process standard specification.

· Inspection of Carbon steel, Stainless steel (304/316/321/347), Alloy steel (P11/P22/P5/P9) materials.

· Responsible for storage and preservation of materials as per recommended procedure. Preparing OSDR (Over shortage & Damage Report) of unacceptable materials.

· Control and supervise inspection items determined in the procedures thoroughly and without interruption.

· Prepare inspection reports and report unacceptable items to field engineering and construction groups.

· Inspection of Materials, joint set up (Fit-up) and pipe assembly in accordance with the approved isometric drawing and release for the welding.

· Conduct daily inspection for lay out and cutting, fit-up,material inspection, dimensional, spool release activities prior to painting.

· Coordination with the material department / warehouse, and witness material receiving inspection and prepareing damage reports, if any.

· Verify and inspect the fittings, gaskets, valves and flanges as per specification and bill of materials.

· Witness and inspection both fabrication and site activities ensuring that project specifications are built to requirements.

· Review test package (Documents and NDT clearance) prior to release for line walk dawn.

· Review and conduct line check inspection to ensure it comply with both Engineering and Quality requirements, prepare punch list, punch list clearing on test package issued to subcontractor prior to release for testing.

· Witness and inspection hydro testing and pneumatic test inspection to ensure that all requirements meet the project specification standards.

· Witness and inspection reinstatement and close out activities of piping systems after completion of test as per approved drawings, specification and commissioning requirements.

· Conduct final inspection for system mechanical completion certificate (SMCC) for system completeness and prepare punch list for those that did not comply with company requirement and final verification upon correction for final approval.

· Inspection and verification of valve orientation and direction.

· Participating in internal and external site audits.

· Witnessing Procedure Qualification Tests and Review PQR Record according to Code Requirements.

· Witnessing of Destructive & Non- Destructive testing for Procedure Qualification Tests.

· Witnessing Welder Performance Qualification Test as per ASME section IX.

· Checking Welding Consumables, Welder Qualification, Preheat and Inter-pass temperature and other Essential welding parameters as per WPS.

· Visual Inspection of finished weld joints.

· Monitoring NDE activities and attending repairs.

· Reviewing PWHT charts (heating and cooling rate, soaking temperature, and time) and Hardness reports.

· Witnessing of PMI Inspection of different materials like SS, ALLOY & others.

· Witnessing of Ferrite Inspection test of SS Materials as per spec requirements.

Ø Equipment-Static

· Stage wise inspection of Pressure Vessel as per ITP.

· Inspection of Pressure Vessel components i.e. Plates, Pipes & Piping components, Fasteners, Flanges, Pipe fittings, Strainers, Demister pads, Column internals & Packing materials as per international codes and standards i.e. ASME Sec II, VIII ,TEMA & as per spec requiremnts.

· Inspection of all kind raw materials at manufacturer’s shop or suppliers place.

· Equipment receiving, storage and preservation, pre-installation, elevation/alignment, internal installation and tray leak testing, flange joint-gasket verification and bolt tightening and vessel closure inspection as per ITP, Inspection checklist.

· Expedite erection, alignment - Padding, Elevation, Position, Orientation, Verticality, Levelness, Platform & ladder, grouting, testing before pre-commissioning activities of mechanical equipments & Vessel Box-up.

· Updating equipment daily installation/alignment status and preparing daily progress report for weekly and monthly progress meeting.

· Attanding weekly log book entry and NCR meeting with client and field engineering.

Ø Equipment-Rotary

· Installation & Inspection for Rotary Equipment include Padding, Elevation, Position, Orientation, Levelness.Master level,Shaft alignment (Without & with Piping), Blue Matching (If Required) Surveillance inspection during erection and welding of Piping, Pipe Strain, Motor / Turbine solo run, Final shaft alignment , Lube oil Flushing Inspection, Completion of inspection records etc.

Ø Painting and Coating

· Review of approved procedure and Implementation of project ITP as per requirements.

· Conduct non-destructive & destructive testing of coatings.

· Handle surveillance inspection of surface preparation; paint mixing, WFT, DFT, adhesion and curing of paint and finalizing the total paint consumption.

· Conduct Inspection of consumables like paint and abrasive materials (Grit/garnet/copper slag.

· Ensure personnel qualification for painters and blasters.

· Conduct visual inspection for Products and prepare status reports.

· Inspect painting and coating equipment on site before production.

· Check dew Point, RH% and substrate temperature for suitable blasting and Coating.

· Checking Compressed Air Quality before blasting work through blotter paper.

· Checking the Compressed Air Pressure through hypothetic Needle gauge.

· Grade the surface profile by using standard comparators (ISO surface profile comparators, Replica test, Dial Gauge method).

· Conduct final coating inspection and testing of DFT (Type I, Type II & Tooke Gauge), Holiday Detection (Low voltage DC wet sponge test & High voltage DC test), Adhesion test (Cross Cut test, X-Cut, Dolly test)

Ø Insulation

· Check the isometric drawing and proper documents to be insulated and correct the code system (Size and thickness)

· Ensure the surface preparation is free from dust, oil, and other contaminants before starting.

· Ensure that the equipment or tools to be used and insulation materials {Polyisocyanurate (PIR), flexible elastomeric foams (FEF), rock wool and cellular glass are used from approved manufacturers with approved banding, sealant, screws, rivet, cold shoe, vapor stops etc. to be used in the project with manual and in situ method.

· Monitor and check layer by layer during application of insulation and correct thickness.

· Check the completeness of the insulation and final cladding with complete sealant.

• Maintained up-to-date procedures for complaints and compliance.
• Assessed systems data to meet contractual obligations and identify missing and incomplete information.
• Attended meetings and submitted decisions made to senior management for approval.