Summary
Overview
Work history
Education
Skills
Languages
Certification
Timeline
Generic
El Sayed Ali

El Sayed Ali

Dammam,Eastern Province

Summary

Leading the Development of the Manufacturing Capability across the P&G Dammam plant by accelerating the IWS (P&G’s TPM/Lean program) and operational
excellence implementation and progression. Acts as the regional resource for all the capability building pillars (PM, AM, FI, HSE, QP and T&T)
Leading the Maintenance Management for 5 Plant & Facilities with Manufacturing Excellence Program building 52 weeks, TPM, KPI, Loss Elimination, and SOP, to reduce the business Operations losses, Sustainability of results in terms of Safety, Production, Quality,
Leading the Operations Elopak company covers the following functions Production, Operation Excellence TPM, KPI, Loss Elimination, Continuous Improvement with Managing the Organization & Change management & People Performance to achieve the organization growth

Overview

38
38
years of professional experience
4
4
years of post-secondary education
1
1
Certificate

Work history

Operations & Maintenance Manager

EADA For Sorting & Recycling Company
Jubail, Saudi Arabia
12.2022 - 12.2023
  • Leading the End-to-End Loss Elimination Program (cost reduction) for the site.
  • Lead/Enable “Lean Manufacturing & EFESO Standard” to build the capability in people, processes, and systems to deliver world class sustainable results.
  • Establish the Plant KPI’s Measurements, Aligned with Company Vision and Mission.
  • People change mindset / Coaching & training. Develop Performance Control System.
  • Leading the Maintenance Management for 5 Plant & Facilities @ National Care Company
  • Building Manufacturing Excellence Program & 52 weeks, TPM, KPI, Loss Elimination, and SOP,
  • Reduce the business Operations losses, Sustainability of results in terms of Safety, Production, Quality
  • Building OEE Program for all lines $ unit
  • Leading the CAPEX to annul budget for Maintenance to 5plants.
  • Work with the plant managers and leadership team to deliver the annual goals and targets
  • Implementation of TPM & WCOM in Maintenance to achieve the Zero Breakdowns.

Maintenance Manager

National Care Company
Dammam,, Saudi Arabia
03.2020 - 05.2022
  • Leading the Maintenance Management for 5 Plant & Facilities @ National Care Company
  • Building Manufacturing Excellence Program & 52 weeks, TPM, KPI, Loss Elimination, and SOP,
  • Reduce the business Operations losses, Sustainability of results in terms of Safety, Production, Quality
  • Building OEE Program for all lines $ unit
  • Leading the CAPEX to annul budget for Maintenance to 5plants.
  • Work with the plant managers and leadership team to deliver the annual goals and targets
  • Implementation of TPM & WCOM in Maintenance to achieve the Zero Breakdowns.

Plant Manager

Takween Advanced Industries Factory for Packaging
Al-Aoun, Saudi Arabia
02.2020 - 02.2021
  • Provide Leadership to the Al Ayoun manufacturing factory with 180 Employees and annual capacity, with Maximum export volume.
  • Leading the site leadership team, 12 function leaders. * Managing the site Working Capital
  • Leading the CAPEX annul budget.
  • Set the annual priorities, goals and objectives that supports the business growth Build the operation capability for the business unit.
  • Leading the End-to-End Loss Elimination Program (cost reduction) for the site.
  • Lead/Enable “Lean Manufacturing & EFESO Standard” to build the capability in people, processes, and systems to deliver world class sustainable results.
  • Establish the Plant KPI’s Measurements, Aligned with Company Vision and Mission.
  • People change mindset / Coaching & training. Develop Performance Control System.

Production Manager

Al-Obeikan – ELOPAK Factory for Packaging
Riyadh, Saudi Arabia
06.2016 - 06.2020

Provide Leadership to the Elopak manufacturing factory with 254 Employees and 1.1 BB annual capacity, with 70% export volume).

  • Production & Operation Excellence Manager
  • (TPM- KPI - Loss Elimination-Continuous Improvement by EFESO
  • system) And getting the best factory on the group over three years under my leadership by
  • EFESO Consultants as WCOM (World Class Operations Management) Leading the Implementation of Lean Manufacturing.
  • Delivering the Organization Vison & Mission.
  • Key person in organization Cost & Benefits.
  • Coaching / Observing the teams to achieve the goals
  • People Training & Coaching – Changing culture
  • Assertive to implement People Safety Behaviors.
  • Implementation of Total Quality Management System.
  • Leading the TPM in terms of AM & PM.
  • Leading Total Quality Management System & Progressive Quality Pillar.
  • Maintain the ISO Requirements of 9001, 2200, 14001, 18001 & BRC.
  • Managing Quality KPI’s & KAI’s System. * Investigation the top issues related to Quality, Production & maintenance.
  • Controlling the Process Control System

Business Excellence & Technology System

Al-Obeikan Investment Group
Riyadh, Saudi Arabia
06.2014 - 07.2016
  • Sustainability the progression of World Class Operation Management System. * Delivering the Group for 13 Company's Vision and mission.
  • Managing the progression of Digitization & Data Transformation.
  • Spearheads the implementation of TPM & WCOM in Maintenance to achieve the Zero Breakdowns.
  • Spearheads the implementation of WCOM in Quality to achieve the Zero Customer claims.
  • Investigation the gaps to improve in terms of Operation team organization, KPI’s, KAI’s and Performance Control System.
  • Managing the Process Control System, departments validation, process engineering.
  • Key Account in the EFESO Program overall Obeikan investment group (13 Industries).

Maintenance Consultant for all company.

Procter & Gamble company
Dammam, Saudi Arabia
01.2002 - 12.2011
  • Lead the Manufacturing capability Program across the Dammam Plant • Lead the annual direction and goals setting & deployment process (SDDS) for the region • Lead the development &delivery of the regional Master plan • Support the sites to have the appropriate organization structure, utilizing the OPM tool (Organization Performance Model), as per the phase progression • Work with the plant managers and leadership team to deliver the annual goals and targets • Work with Corporate functions, Engineering, Quality Assurance, R&D, etc. to ensure manufacturing capabilities are built in (Designed In) • Lead the Supply chain Loss analysis for the region • Plan & Conduct regular assessments of the sites against the capability targets and business deliverables • Provide Coaching and capability guidance for all the regional teams, plant managers, program leaders and sites’ operation teams • Lead the quarter meeting for all the regional leadership team with all site’s leaders and category directors • Owns the KPI’s scorecard for the region • Ensure the standards compliance, CBA’s (Current Best Practices) implementations • Ensure Daily Management systems in place and develop/conduct the Health check audits to confirm compliance • Lead benchmarking and standardization across the sites • Sponsor the regional pillars’ teams to deliver their capability targets • Be the regional resource for the 10 pillars • Plan & develop the regional workshops to bridge capability and skill gaps • Ensures all new initiatives incorporate all learnings through the F2D (Feedback to design) process • Regular visits of sites to review progress (Management reviews, process audits &on the floor coaching) • Involve regional top management to break barriers/obstacles for progress • Leading the Process Reliability Task Force for the Liquids operations (Making& Packing) across Dammam Plant.

Bicycle Maintenance Technician Packing Detergent

Procter & Gamble company
Dammam, Saudi Arabia
06.1996 - 12.2001
  • Managing the making Maintenance of packing Detergents, annual l capacity of 144,000 metric tons and 8 cartons packing machines and 1 Polybags line
  • Developing and managing the budget of 120 million US dollars, including Raw, Packing materials, operating costs and Logistics cost
  • Managing the maintenance team
  • The Industrial Hygiene and the Process and Environmental Compliance
  • The Quality Assurance Program for the operations
  • People management systems (Work Plans, & Career planning &salary administration)
  • Leading the Integrated Work Systems (TPM approach of P&G)
  • Scope includes operations management, budget preparation, crewing and teams staffing, people training and development. Also process engineering, maintenance and reliability systems setup and activities for both packing and making units
  • Leading collaboration work done with the plant different departments (warehouse, QA/QC, Material Management, Production Planning, etc.) as the Hair Care Total module leading department.
  • Improved Packing Lines Process Reliability by 30%. In which doubled the total packing lines production capacity.
  • Reduced the packing lines material usage scrap by 20%.
  • Started the Integrated Working System Programs (TPM) in the department

Mainten.& Oper. Consultant , Making Detergent

Procter & Gamble company
Dammam, Saudi Arabia
12.1990 - 05.1996
  • Managing the operation team of the Laundry Making unit, spraying tower, Mixing Unit and a sulfonation unit
  • Scope includes operations management, budget preparation, crewing and teams staffing, people training and development. Also process engineering, maintenance and reliability systems setup and activities for both packing and making units
  • Leading collaboration work done with the plant different departments (warehouse, QA/QC, Material Management, Production Planning, etc.) as the Hair Care Total module leading department.
  • Responsible for production, operation reliability, product quality, manufacturing cost, production adherence and productivity.

Process Engineering Technician

Alexandria Iron & Steel Company [ ANSDK] City
Alexandria , Egypt
10.1985 - 08.1990
  • Member of the operation team
  • Member of the Maintenance team
  • Leading the Maintenance team for Steel Making Process
  • Leading the daily results review meeting
  • Deploying daily production plan to the shift’s teams

Education

Diploma - Electrical Field

Higher Technical Institute
Technical Institute, Alex, Egypt
07.1980 - 05.1984

Skills

    Communications

    Leadership
    Management

    Decision Making
    Problem Solving

    Coaching
    Training

    Auditing
    Consulting

    Transparency

    Communication & Management
    * Good Oral & written Communications Can Communicate cross all Organization levels, able to deliver Impactful Presentations
    * Multilingual: Arabic Mother Native, English & French beginner
    Leadership & Problem Solving
    * Influencing people, situational leadership, strategic and micro-Planning, organization, controlling, effective training, strong drive
    to excellence
    Coaching & Training
    * a solid background in Lean Manufacturing Methodologies
    * Tools & Methods of Operation Excellence, Kepner-Tregoe Problem Solving - Decision making, Enhancing my Coaching & Training Skills
    Office 365 & Digitalization
    * a Certified in Microsoft [Power BI], [Sway], [Share point], [Forms] & [Power Automate]

Languages

Arabic
Native
English
Advanced

Certification

  • Certified WCOM System License
  • Certified Process Kaizen Engineer (PKE)
  • Certified Food Packaging Tech.
  • AIB Food Defense

Timeline

Operations & Maintenance Manager

EADA For Sorting & Recycling Company
12.2022 - 12.2023

Maintenance Manager

National Care Company
03.2020 - 05.2022

Plant Manager

Takween Advanced Industries Factory for Packaging
02.2020 - 02.2021

Production Manager

Al-Obeikan – ELOPAK Factory for Packaging
06.2016 - 06.2020

Business Excellence & Technology System

Al-Obeikan Investment Group
06.2014 - 07.2016

Maintenance Consultant for all company.

Procter & Gamble company
01.2002 - 12.2011

Bicycle Maintenance Technician Packing Detergent

Procter & Gamble company
06.1996 - 12.2001

Mainten.& Oper. Consultant , Making Detergent

Procter & Gamble company
12.1990 - 05.1996

Process Engineering Technician

Alexandria Iron & Steel Company [ ANSDK] City
10.1985 - 08.1990

Diploma - Electrical Field

Higher Technical Institute
07.1980 - 05.1984
El Sayed Ali