Summary
Work History
Education
Skills
Accomplishments
OperationsManager
Fahad G. Al-Dhawi

Fahad G. Al-Dhawi

Professional
Jubail,Saudi Arabia

Summary

Talented leader and Professional Engineer with 10+ years of enriched experience in Polymer Plant Maintenance management who made himself a brand of proficiency, value-added, efficiency and integrity.

Work History

Maintenance Manager, Polycarbonate & DPC

Saudi Kayan
11.2020 - 07.2022

Polycarbonate Plant is one of the most challenging plant in regard of operability and maintainability. I have decided to moved to such challenging environment to stretch my capability and add value which was achieved by adopting reactive to proactive concept among Maintenance team in deep as well as Operation staff.

  • Leading Maintenance transformational outstanding performance at
    Polycarbonate plant resulted in promoting equipment reliability, availability and maintainability. this was resulted in highest production- capacity since commissioning (+38%).
  • Lowest maintenance cost per ton (-12% on average).
  • 100% attending of all EHSS and critical Equipment PM.
  • Lowest ever overdue workable PM/CM (zero achieved) however PC considered as the highest PM/CM generating Plant.
  • Drive to execute the highest number of weekly planned work orders (250~350 PM orders/week) in parallel with average (35 to 55 Priority CM/week).
  • Create Spare Parts management Strategy resulted on 98% EHSS Critical spares and 97% RL-1 Critical spare parts.
  • Managed efficiently teams of up to 35 employees of different disciplines Mechanical, Instrumentation and Electrical..

Maintenance Manager,Low Density PE & Polypropylene

Saudi Kayan
10.2019 - 10.2020

Looking after the Mechanical, Instrument and Electrical maintenance of two polymer plants; Low Density Polyethylene and Polypropylene.

  • Successfully execution of major shutdowns of both plant in 2019 and 2020 years.
  • Agility and timely respond to frequent plant or unit shutdowns hence equipment availability always maintained. this is resulted in achieving Production Business Plan of both plants in 2019.
  • Create a focus on critical and threaten equipment to promote reliability. Example; Hyper compressor, Booster-primary compressor, Extruders, Reactor loop pumps, etc.



Maintenance Manager, High Density PE

Saudi Kayan
03.2018 - 09.2019

Responsible of High Density Polyethylene Plant Maintenance related to Mechanical, Instrumentation and Electrical of both Rotating and static equipment.

  • Execution of major planned shutdowns in 2018 and 2019 safely and timely.
  • HDPE achieved Production plan record.
  • Achieve lower Maintenance cost compare to similar HDPE plant worldwide as per 2019 Benchmark.

Engineer, Mechanical Maintenance LDPE & PP

Saudi Kayan
07.2016 - 02.2018

Functioning as Maintenance Engineer of both Mechanical Rotating and Static equipment at both plants.


  • Prepared action plans for problematic day to day equipment issues.
  • Assigned Management of Change Engineer. Review, evaluate and execute and post execution review of all assigned Management of Change
  • Budget preparation and spending control of Maintained Mechanical equipment.
  • Assigned Engineer for Reliability methodology strategies such as Reliability Centered Maintenance (RCM), Risk Based Inspection (RBI).
  • Preventive Maintenance Optimization and validation review.
  • Familiar with Specialized equipment such as Hyper compressor (Burckhardt compression made), Extruder (JSW & Brestroff made), PP Loop reactor.

Engineer, Mechanical Maintenance HDPE

Saudi Kayan
03.2012 - 06.2016

Functioning as Maintenance Engineer of both Mechanical Rotating and Static equipment at HDPE Plant.

  • Prepared action plans for problematic day to day equipment issues.
  • Assigned Management of Change Engineer. Review, evaluate and execute and post execution review of all assigned Management of Change
  • Budget preparation and spending control of Maintained Mechanical equipment.
  • Assigned Engineer for Reliability methodology strategies such as Reliability Centered Maintenance (RCM), Risk Based Inspection (RBI).
  • Preventive Maintenance Optimization and validation review.
  • Familiar with Maintenance of specialized equipment such as Decanter Centrifuge, Reactor pumps, Extruder

Education

Bachelor of Science - Mechanical Engineering Technology

Yanbu Industrial College
Yanbu
08.2009 - 12.2011

Associate Degree - Mechanical Maintenance Technology

Yanbu Industrial College
Yanbu
07.2006 - 02.2009

Skills

Maintenance Management and Leadership

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Accomplishments

  • Leading the execution of the largest Machinery Scope of Olefin TA (2021 TA) consisting of 7 Compressors, 8 Turbines and its auxiliaries. Achieving safe execution and ahead of schedule.
  • Leading several major and minor, planned and unplanned Polymer plant shutdowns events. Delivering safely, timely and quality manner.
  • Promote Saudi kayan Standard Maintenance Procedure KPI and Compliance which recognized by SABIC Manufacturing. Assigned as relevant OMS Sub-Element Administrator.
  • Subject-Matter Expert in Maintenance Procedure Development, review and enhancement.
  • Participate in Green Belt Lean Six Sigma Project resulted in Cost avoidance of 3 MSAR/Year.
  • Efficient participation in promoting of different EHSS Streams such as Third-Party management and deployment of Basic Behavior Safety at Saudi kayan.
  • Budget Planning and development of Plant maintenance budget as well as department FCC.
  • OMS Yearly documentation and implementation review of different Procedures.
Fahad G. Al-DhawiProfessional