Faisal Al-faifi
Summary
Engineer with hands-on experience in soda ash manufacturing using the Solvay process, working with complex process equipment and SAP-based production systems. Proven ability to work effectively under pressure, manage multiple operational situations, and take the lead during critical process and production challenges. Strong in process monitoring, efficiency optimization, and data-driven decision-making, with a proactive mindset and solid self-learning skills that support continuous improvement and professional growth.
Overview
5
5
years of professional experience
Work History
Process Engineer
InoChem
06.2022 - Current
- Process Engineer in a soda ash plant (Solvay process), overseeing key process units such as Distillation columns, Absorber towers, Scrubbers, Compressors, Carbonation Reactors, and Kilns (NG Furnaces).
- Monitored and analyzed equipment efficiency and process parameters daily, providing operational guidance and improvement recommendations to enhance plant performance and reliability.
- Managed production activities using SAP system for process order execution and closure, monitoring raw materials, utilities, and energy consumption to ensure operational efficiency and meet production targets.
- Start Up Leader: Assigned as 'Start Up Leader' to lead the activities and coordination between operation and the another Departments.
- Audit: Conducted IMS Internal Audit "ISO 9001, RC 14001" as an auditor.
- RCA: Contributed RCA 'Root Cause Analysis' sessions as a team leader.
- Conducted function testing (Instrument Control and Interlocks) as a member of the Process Control Team to develop control systems.
- Identified process inefficiencies, analyzed data, and implemented continuous improvement initiatives to enhance productivity, quality, and cost efficiency.
- Conduct risk assessments and assist in developing mitigation strategies to minimize delays or cost overruns.
- Ensure adherence to safety and RC regulations, and organizational procedures.
- Acted as a member of commissioning team and preparing the commissioning stage. (such as conducting PSSR, Boiler steam blowing, pipeline flushing and purging and quality check).
Chemical Engineer
Veolia, SABIC Plant
03.2021 - 06.2022
- Operated and monitored industrial wastewater treatment processes with bioreactor, including physical, chemical, and biological treatment units to meet RC regulations.
- Controlled and optimized chemical dosing (flocculants, acids, alkalis, oxidants) to ensure effective pollutant removal and regulatory compliance.
- Investigated process upsets, identified root causes, and implemented corrective and preventive actions to maintain plant stability.
- Prepared daily, weekly, and monthly operational reports, including chemical consumption, treatment efficiency, and compliance records.
Water Treatment Specialist
Alhajry Overseas
10.2020 - 03.2021
- Conducted routine water quality tests to ensure compliance with safety standards.
- Monitored and adjusted chemical dosing systems for optimal water treatment.
- Assisted in regulatory inspections by preparing necessary documentation and reports.
- Troubleshot operational problems related to water treatment process control systems.
Education
Bachelor of Science - Chemical Engineering
King Khalid University
05-2019
Skills
Process optimization - Chemical Engineering - Project - SAP - Distillation & Absorption - Compression - Furnaces - Auditor RC 14001 - RCA Leader - Team leadership - Production planning
Timeline
Process Engineer
InoChem
06.2022 - Current
Chemical Engineer
Veolia, SABIC Plant
03.2021 - 06.2022
Water Treatment Specialist
Alhajry Overseas
10.2020 - 03.2021
Bachelor of Science - Chemical Engineering
King Khalid University