Summary
Overview
Work History
Education
Skills
Accomplishments
Additional Information
Software
Training
Timeline
Generic
Giby Joseph

Giby Joseph

Section Head / Sr. System Specialist
Dammam

Summary

A highly organized and dependable expert in control systems and project management, skilled at managing various priorities while upholding an optimistic perspective. Exhibits a willingness to take on extra responsibilities to meet team goals and satisfy project demands.

Overview

35
35
years of professional experience
5
5
years of post-secondary education
4
4
Languages

Work History

Section Head / Sr. System Specialist

Saudi Electricity Company
Dammam
07.2005 - Current

Successfully administered all facets of Instrumentation and Control Section as Section Head for 4 X 664MW Ghazlan power plant, which included both technical oversight and personnel management duties. Responsibilities included employee development, management of staff, implementation of testing and inspection programs, budgetary planning for the section, optimization of maintenance programs, forecasting of materials, oversight of maintenance contracts, enforcement of safety protocols, and participation in, as well as leadership of, various committees.

  • Specialist in Distributed Control and Information Systems (DCIS), encompassing platforms such as ABB, Honeywell, Siemens, and Mitsubishi, alongside expertise in Programmable Logic Controllers (PLC) and Process Control to effectively respond to emergency situations and perform root cause analyses.
  • Executed a total of 27 completed and 9 ongoing I&C projects in the capacity of project manager, assuming full responsibility from project planning through scope development, budget approval processes, bidding support, bid evaluation, design, factory testing, to installation, and commissioning. This included the complete replacement of GPP 1-4 (444 X 4 MW) power plant's DCIS.
  • The role of the Instrumentation and Control (I&C) Commissioning Consultant involves providing assistance during the initial commissioning phase of the Jeddah South Thermal Power Plant, which has a capacity of 4 x 700 MW, within the organization.
  • Engagement and contributions within various inter-organizational teams, outside of the current work environment, involve the implementation of Primary Frequency Response (PFR) across all steam power facilities operated by the SEC, the development of a real-time Energy Production Information System (EPRIS) for power plants situated in the eastern region, and the preliminary establishment of operational technology (OT) cybersecurity protocols, among other initiatives.
  • Served as the Acting Instrument Division Manager and Section Head of TSD E&I during the incumbent's absence, in addition to having four years of experience leading the I&C TSD section.
  • Optimized workflow processes for increased efficiency, resulting in reduced turnaround times for deliverables.

I&C Engineer

Mitsubishi Heavy Industries
Nagasaki
06.1994 - 07.2005
  • As a member of the Instrumentation and Control (I&C) commissioning team for the 2 X 266 MW Rabigh Power Plant and the 4 X 664 MW Ghazlan Power Plant, I have been involved in testing, commissioning, and tuning processes, including the preparation of relevant test procedures. Additionally, I have participated in customer interactions pertaining to commissioning and warranty relations, working directly under the supervision of the I&C Commissioning Manager.
  • Served in the capacity of Instrumentation and Control (I&C) warranty support engineer, with the responsibility for overseeing maintenance activities during the warranty period of operations for the 2 X 266 MW Rabigh Power Plant, the 4 X 664 MW Ghazlan Power Plant, and the 6 X 110 MW Auraiya Gas Power Plant in India.
  • Engaged in factory configuration activities pertaining to power plant control systems for both the Ghazlan and Rabigh Power Plants at Mitsubishi's electronics manufacturing facility located in Nagasaki, Japan.
  • Assigned as on-call support for the MY-II Yanbu Desalination Plant and SWCC Jubail Power Station projects, participated as a team member in the Y2K assessment for Rabigh Phase-1 Units, and played an active role in the upgrade of the Rabigh Phase-I Data Acquisition System (DAS).
  • Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.

Site Engineer

Echobell Industrial Engineers
Delhi
03.1991 - 04.1995
  • Maintenance Engineer responsible for overseeing the Fire Alarm Systems at Indira Gandhi International Airport in Delhi.
  • Site Engineer responsible for the installation, testing, and commissioning of fire alarm and fire protection systems across multiple company locations.
  • Site Supervisor responsible for the calibration and preventive maintenance of instruments at the NTPC Auriya Gas Power Project.
  • Managed on-site resources effectively, including personnel allocation, equipment utilization, and material storage, to ensure smooth project progression with minimal downtime.

Site Supervisor

Vijay Fire Protection Systems Ltd.
Delhi
02.1990 - 03.1991
  • Maintained records and logs of work performed and materials and equipment used.
  • Worked with personnel and managers to meet strict timelines.

Education

Diploma in Electrical Engineering - Electrical Engineering

Government Polytechnic College
Kottayam; Kerala ; INDIA
06.1985 - 05.1988

Pre-Degree - Science

Newman College
Thodupuzha , KERALA
06.1983 - 05.1985

Skills

Project Management

Power Plant I&C Commissioning

Power Plant O&M

Staff Development

DCIS and Process Control

Innovation management

Team Management & Staff Scheduling

Troubleshooting & Problem-Solving

Multitasking

Effective leader & Team Leadership

Process Improvements

Technical Support

Accomplishments

  • Led a team for a one-week factory inspection program focused on the DEHC OPS and EWS upgrades at the MHI Factory in Nagasaki, Japan.
  • Supervised teams throughout six-week and four-week initiatives focused on factory inspections related to the DCIS upgrade at Honeywell's facility in Pune, India.
  • Managed teams for one week to perform ultrasonic flow meter calibrations at the Force Laboratory in Vejen, Denmark.
  • Executed two international site visits for product validation, which included assessments of ABB's new DCIS and Honeywell's turbine control systems.
  • Recognized and awarded as the best Section Head on two occasions for exemplary achievements in employee development programs.
  • Facilitated multiple Tahseen (Improvement Study) teams that yielded substantial cost savings; notably, one study was distinguished as the best within the company for the year 2011. Additionally, participated in several study teams.
  • Implemented numerous suggestions that garnered rewards, including one significant recognition amounting to SR 20,000, which represents the maximum permissible award.


Additional Information

  • Expertise and comprehensive knowledge of various control systems, including but not limited to the Bailey INFI-90 Distributed Control System (DCIS), Bailey 820, Mitsubishi MIDAS-8000, Mitsubishi DIASYS UP, Mitsubishi MACS-3000, Mitsubishi MACS-300, Digital VAX 4000/500 Data Acquisition Systems, Digital Alpha Server Data Acquisition Systems, PFU A-Station Operator Workstations, Allen-Bradley PLC-5, SLC-500, CompactLogix and ControlLogix PLCs, MELSEC Fx series PLCs; Emerson Asset Management Solution (AMS) system; ABB Optimax; ABB Symphony Harmony; ABB Symphony Plus; Siemens SPA 2000; OSI PI system; Honeywell Experion; Honeywell PDH; OSP; Bentley Nevada 3500 Vibration Monitoring System; DM 2000; and MCM.
  • Possessing expertise and a comprehensive understanding of various process and equipment control systems, including but not limited to the Automatic Plant Control System (APCS), the Automatic Plant Startup and Shutdown System (APS), the Boiler Turbine Protection System (BTPS), Unit Sequence Control (U-SEQ), the Main Turbine and Boiler Feed Pump Turbine Digital Electro Hydraulic Control System (DEHC), Human-Machine Interface (HMI), Boiler Combustion Control, and Burner Control System (BCS).

Software

Windows, Office,Several customized OEM dependent software's

Training

  • A three-month training program at the Electronics Factory of Mitsubishi Heavy Industries Ltd. in Nagasaki, Japan, focused on control systems including DIASYS, MIDAS 8000, MACS-3000, and MACS-300.
  • A one-week training session was conducted at the Mitsubishi Heavy Industries Electronics Factory concerning the upgraded Operator Workstation (OWS) and Engineering Workstation (EWS).
  • A one-week training program took place at GP Strategies (formerly General Physics) for their EtaPro online plant performance monitoring system at the GP Strategies facility in Buffalo, New York, USA.
  • Several courses were completed at Honeywell Automation College in Dhahran, Saudi Arabia, pertaining to Honeywell Experion DCS, HMI, Safety Manager, PHD, among others.
  • Courses on ABB Symphony Plus HMI and Composer were undertaken at ABB University in Saudi Arabia.
  • Numerous Health, Safety and Environment (HSE), SAP, technical and project management courses were also completed through the SEC Training Center and SEC e-learning system.

Timeline

Section Head / Sr. System Specialist

Saudi Electricity Company
07.2005 - Current

I&C Engineer

Mitsubishi Heavy Industries
06.1994 - 07.2005

Site Engineer

Echobell Industrial Engineers
03.1991 - 04.1995

Site Supervisor

Vijay Fire Protection Systems Ltd.
02.1990 - 03.1991

Diploma in Electrical Engineering - Electrical Engineering

Government Polytechnic College
06.1985 - 05.1988

Pre-Degree - Science

Newman College
06.1983 - 05.1985
Giby JosephSection Head / Sr. System Specialist