GUNASEKHAR MUTHUMANI
Jubail,04
Summary
Highly skilled Mechanical Engineer with 12+ years of experience in Oil & Gas and Mining industries. Worked for leading companies in India and KSA. Currently a Maintenance Planner at Maaden Aluminum, previously held same role at SAUDI ARAMCO (Rastanura Refinery). Proficient in Planning, Scheduling, Estimating, Quantity Surveying, Costing, and Budgeting. Demonstrated expertise in supervising and monitoring shutdown activities. Strong software skills in Oracle ERP Suite, Oracle Fusion, Pilog, SAP PM/MM. Familiar with industry standards like API and ASME.
Overview
13
13
years of professional experience
Work History
Sr. Planning Engineer
Maaden Aluminum
12.2015 - Current
- Supervising and directing Maintenance contractor planning team
- Training of Maintenance planning team in all aspects of Maintenance planning, scheduling and CMMS
- Leadership in Safety
- Involve in the commissioning, Start-up, Turn around Maintenance and design modification of all projects
- Preparation of annual budget proposal break up for operation and maintenance dept
- And minor capital projects
- Preparation / generation of Asset Integrity report deferrals of planned maintenance activities
- Reviewing the design package from the designer for final acceptance
- Review of PMR (Preventive Maintenance Routine) Document and technical material specification
- Maximize reliability, availability and efficiency of mechanical machinery/equipment with focus on critical equipment
- Optimize maintenance regime of rotating work packs equipment for cost-effective operation
- Develop Work Packs for maintenance jobs as required
- Provide advice & support to operations on maintenance issues and/or potential problems
- Provide Reports and analysis of maintenance jobs undertaken
- Participate when requested to failure investigation and RCFA and make repair recommendation
- Familiar with inspection and maintenance of reactors, Columns, Vessels, Shell and Tube Heat Exchangers, Plate heat exchangers, HVAC, Storage Tanks, Fin Fan Coolers, compressors, and Turbines
- Knowledge of industrial practices and standards to maintenance above mentioned equipment in highly effective manner
- Single Point Accountable of Static Data in the Maintenance Management System for Static Equipment
- Developing and updating Equipment Maintenance Strategies are up to date and adhered and that Job Plan content and PM frequency are aligned
- Recommends changes in maintenance strategies for Static Equipment based on failure history analysis
- Reviewing quality of job plans and PM data W.R.T
- To equipment performance and design basis and quality requirements
- Ensures that Job Plan and PM edits and rework are executed and updated in company CMMS system
- Reviews Work Plans and Job Plans to ensure that Job Plans are fully loaded with Tasks, Labor, Durations, Materials, and Procedures
- Developing list of necessary spares (BOM, consumables, contingency i.e.) are attached with Equipment
- Maintaining proper Min/ Max level of inventory for Static Equipment
- Manage Spare Parts requirements of rotating equipment
- Estimating spare part quality / quantity and availability requirement
- Support the use of Condition & Performance Monitoring function for mechanical machinery/equipment
- KPIs to monitor trends and identify when corrective actions are needed
- Ensure compliance in rotating equipment area with all HSSE, IM and OMS standards/policies
- Participate in Incident Investigation Teams when requested and provide technical expertise
- Coordinate MOC (Management of change) with other disciplines
- Actively involved in Competence Assurance System, including junior assessment, training plan proposal, train of trainer program, On-the-Job coaching, and Top performer identification
- Examine contractor planning and scheduling systems like annual plan, 90-day plan, 28-day plan, weekly plan and daily Plan
- Assist to develop facilities integrity management system
- Assist to develop maintenance reliability business process
Planning Engineer (Offshore and Onshore)
Cairn India Limited
09.2014 - 12.2015
Planning Engineer
SAUDI ARAMCO
05.2012 - 07.2014
Mechanical Engineer
MSSP Engineering Works
06.2011 - 02.2012
- Generated system concepts to satisfy product requirements.
- Evaluated final product's overall performance, reliability and safety.
- Attended project planning meetings to coordinate mechanical system designs with structural and architecture teams, mitigate design conflicts, and coordinate delivery timelines.
- Performed pre-construction, quality and safety management, as well as constructability review, start-up and commissioning.
Education
Bachelor of Science - Mechanical Engineering
Dr.M.G. R University
Chennai05-2011
J.D. - Mechanical Engineering
Valliammai Polytechnic
Chennai05-2005
Skills
- Preventive Maintenance
- Scheduling proficiency
- Inventory Management
- Equipment Maintenance
- Job site management
- Budget Management
- Cost Control
- Work order processing
- Materials coordination
- Procedure writing
- Customer Service
Languages
English
Tamil
Telugu
Malayalam
Hindi
Personal Information
- Passport Number: K2191591
- Father's Name: K. Muthumani
- Date of Birth: 10/20/89
- Gender: Male
- Nationality: Indian
Timeline
Sr. Planning Engineer
Maaden Aluminum
12.2015 - Current
Planning Engineer (Offshore and Onshore)
Cairn India Limited
09.2014 - 12.2015
Planning Engineer
SAUDI ARAMCO
05.2012 - 07.2014
Mechanical Engineer
MSSP Engineering Works
06.2011 - 02.2012
Bachelor of Science - Mechanical Engineering
Dr.M.G. R University
J.D. - Mechanical Engineering
Valliammai Polytechnic
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