HAZEM ALY
jeddah,Saudi Arabia
Summary
Accomplished professional with extensive expertise in steel plant and factory management, specialising in steel fabrication and manufacturing. Proven track record in optimising manufacturing processes, production planning, and plant operations management. Skilled in generator enclosure and acoustic canopy manufacturing, with proficiency in laser cutting, CNC cutting and bending, welding, and fabrication. Adept at quality management, procurement, warehousing, and workforce management. Experienced in mechanical installation for power generation projects and industrial project management. Committed to driving operational excellence through problem-solving and strategic decision-making.
Overview
2
2
Languages
4
4
years of post-secondary education
22
22
years of professional experience
Work history
Factory Manager – Steel & Generator Manufacturing
Al Aman Energy
Jeddah
2018.01 - 2026.01
- Overall management of manufacturing facilities producing steel and fabricated-metal products for power-generation applications, including generator enclosures, acoustic canopies, electrical panels, tanks, and fixed and movable louvers.
- Key Responsibilities
- Lead the overall operation and performance of the manufacturing facilities.
- Manage production activities and ensure production plans are achieved according to operational requirements.
- Manage a workforce of approximately 250 employees and workers across multiple manufacturing and support departments.
- Supervise the complete manufacturing cycle from raw materials through fabrication, assembly, finishing, and final inspection.
- Oversee production departments including:
- Laser Cutting
- CNC Cutting & Bending
- Steel Tank Fabrication & Rolling
- Pre-Welding Assembly
- Welding
- Painting
- Final Finishing
- Acoustic & Thermal Insulation
- Manage manufacturing of generator enclosures and acoustic canopies.
- Oversee manufacturing operations for electrical panels and related steel structures.
- Supervise fabrication of fixed and movable louvers.
- Oversee steel tank fabrication and associated manufacturing processes.
- Coordinate production, maintenance, quality, procurement, and warehousing activities.
- Monitor production capacity, workflow, equipment availability, and operational efficiency.
- Develop and implement production and operational plans.
- Follow up on machinery performance and maintenance requirements to minimize production interruptions.
- Coordinate with procurement and warehouses to ensure availability of raw materials and production requirements.
- Supervise quality activities and ensure compliance with required specifications and manufacturing standards.
- Lead and develop production and technical teams.
- Identify operational problems and implement practical corrective actions.
- Support factory expansion, development, and improvement initiatives.
- Monitor overall factory performance and report operational results to senior management.
- Ensure implementation of workplace safety and operational procedures.
- Key Achievement
- Successfully led and managed an integrated manufacturing operation with approximately 250 employees, covering the complete fabrication and finishing cycle for steel products, generator enclosures, acoustic canopies, electrical panels, tanks, and louvers.
Installation Manager – Load Center A & Load Center B
Jeddah Airport
Jeddah
2016.01 - 2018.01
- Managed installation activities for Load Center A and Load Center B, with total power capacity of approximately 76 MW.
- Managed installation and site execution activities.
- Coordinated with Caterpillar / Al-Zahid.
- Worked with Saudi Binladin Group as the main contractor.
- Supervised technical and installation teams.
- Coordinated contractors and suppliers.
- Followed up equipment installation and readiness.
- Managed technical issues and supported commissioning activities.
Project Manager – Mechanical Installation & Power Generation
Al Aman Energy Ltd.
2012.01 - 2018.01
- Managed major mechanical installation and power-generation projects, coordinating engineering, site execution, contractors, suppliers, installation teams, and commissioning activities.
Installation Manager – Power Generation Plant
United Cement Factory – Makkah Region
Makkah Region
2015.01 - 2016.01
- Managed installation activities for a 55 MW power-generation plant.
- Supervised installation and site execution.
- Managed installation teams and technical personnel.
- Coordinated with MAN Diesel, Germany.
- Followed up mechanical installation and equipment readiness.
- Supported commissioning and operational preparation.
- Coordinated site activities between project stakeholders.
Installation Manager – Power Generation Plant
King Abdullah Port – Rabigh
Rabigh
2013.01 - 2015.01
- Managed installation activities for a 50 MW power-generation plant serving the port and crane operations.
- Supervised power-generation equipment installation.
- Managed mechanical installation teams and site activities.
- Coordinated with MAN Diesel, Germany.
- Worked under the supervision of HUTA as the main contractor.
- Coordinated contractors, technicians, suppliers, and site teams.
- Followed up installation, equipment readiness, and commissioning activities.
- Managed technical and operational issues during project execution.
Project Manager – Power Generation & HVAC
Headquarters Business Park – Jeddah
Jeddah
2012.01 - 2013.01
- Managed a major power-generation and cooling project involving:
- Electrical generation capacity of approximately 16 MW.
- Cooling capacity of approximately 6,000 TR.
- Electric Chillers.
- Absorption Chillers.
- Cooling Towers.
- Mechanical and electrical installation activities.
- Site execution, coordination, installation, and commissioning.
- Coordination between contractors, suppliers, engineering teams, and site personnel.
Infrastructure Project Engineer / Equipment & Maintenance Engineer
Al-Faisal Contracting Company
Madinah
2007.01 - 2012.01
- Worked on infrastructure and equipment-related projects, including:
- Infrastructure construction projects.
- Sewage and drainage network installation.
- Electrical tower installation.
- Power-generation stations.
- Electrical transformers and associated systems.
- Heavy equipment operation and maintenance.
- Equipment planning, availability, and site support.
- Preventive and corrective maintenance.
- Management and coordination of technical teams.
- Site equipment troubleshooting and operational support.
Central Workshop & Maintenance Manager
Arab Specialized Steel Company
Sadat City
2004.01 - 2007.01
- Managed central workshop manufacturing activities.
- Managed central maintenance operations.
- Supervised mechanical manufacturing and workshop activities.
- Managed engineers, technicians, and workshop personnel.
- Planned and supervised preventive and corrective maintenance.
- Diagnosed equipment failures and implemented corrective solutions.
- Coordinated maintenance activities with production requirements.
- Supported continuous production and equipment availability.
- Supervised manufacturing and machining of components and spare parts.
- Improved equipment reliability and minimized production downtime.
- Specialized steel manufacturing company producing various types of steel used in the manufacture of local and international automotive spare parts.
- Career Progression
- Workshop & Manufacturing Engineer → Central Workshop & Maintenance Manager
Education
Bachelor of Mechanical Engineering - Mechanical Engineering & Mechanical Design
Faculty of Engineering, Menoufia University
Egypt 2000.01 - 2004.01
Skills
- Steel Plant & Factory Management
- Steel Fabrication & Manufacturing
- Plant Operations Management
- Production Planning & Control
- Manufacturing Process Optimization
- Generator Enclosure Manufacturing
- Acoustic Canopy Manufacturing
- Laser Cutting
- CNC Cutting & Bending
- Steel Tank Fabrication & Rolling
- Welding & Fabrication
- Painting & Finishing
- Acoustic & Thermal Insulation
- Maintenance Management
- Quality Management
- Procurement & Warehousing
- Workforce & Team Management
- Industrial Project Management
- Mechanical Installation
- Power Generation Projects
- Equipment Management
- Commissioning & Start-up
- Cost & Resource Management
- Problem Solving & Operational Decision-Making
- Manufacturing & Steel
- Steel Fabrication Sheet Metal Manufacturing Generator Enclosures Acoustic Canopies Steel Tanks Louvers Welding CNC Laser Cutting Bending Painting Finishing Insulation
- Factory Management
- Production Management Production Planning Plant Operations Maintenance Quality Procurement Warehousing Workforce Management Capacity Planning Process Improvement
- Engineering & Projects
- Mechanical Engineering Mechanical Installation Power Generation Equipment Installation Commissioning Infrastructure Projects HVAC Chillers Cooling Towers Electrical Generation Systems
LANGUAGES
Arabic: Native
English: [Very Good]
Timeline
Factory Manager – Steel & Generator Manufacturing
Al Aman Energy
2018.01 - 2026.01
Installation Manager – Load Center A & Load Center B
Jeddah Airport
2016.01 - 2018.01
Installation Manager – Power Generation Plant
United Cement Factory – Makkah Region
2015.01 - 2016.01
Installation Manager – Power Generation Plant
King Abdullah Port – Rabigh
2013.01 - 2015.01
Project Manager – Mechanical Installation & Power Generation
Al Aman Energy Ltd.
2012.01 - 2018.01
Project Manager – Power Generation & HVAC
Headquarters Business Park – Jeddah
2012.01 - 2013.01
Infrastructure Project Engineer / Equipment & Maintenance Engineer
Al-Faisal Contracting Company
2007.01 - 2012.01
Central Workshop & Maintenance Manager
Arab Specialized Steel Company
2004.01 - 2007.01
Bachelor of Mechanical Engineering - Mechanical Engineering & Mechanical Design
Faculty of Engineering, Menoufia University
2000.01 - 2004.01
ADDITIONAL INFORMATION
- Current Location: Jeddah, Saudi Arabia
- Availability: [Available / Notice Period]
- Nationality: [Egyptian]
- Driving License: [Yes]
SELECTED PROJECT EXPERIENCE
Project: King Abdullah Port – Rabigh, Capacity: 50 MW, Role: Installation Manager, Project: United Cement Factory – Makkah, Capacity: 55 MW, Role: Installation Manager, Project: Jeddah Airport – Load Centers A & B, Capacity: 76 MW, Role: Installation Manager, Project: Headquarters Business Park – Jeddah, Capacity: 16 MW + 6,000 TR, Role: Project Manager
ADDITIONAL INFORMATION
- Current Location: Jeddah, Saudi Arabia
- Availability: [Available / Notice Period]
- Nationality: [Egyptian]
- Driving License: [Yes]