Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Languages
Timeline
Generic
IMRAN MANSURI

IMRAN MANSURI

Jubail Industrial City

Summary

Instrumentation Specialist with 18+ years in polymer/petrochemical plants (15 years at S-CHEM). Expert in control valves/positioners (Fisher FIELDVUE DVC6200), TopWorx, smart transmitters (flow/level/pressure/temperature), and HART/FOUNDATION Fieldbus. Leads CM/PM, turnarounds, IEC 61511 proof testing, and ISA-18.2 alarm lifecycle. Converts failure history into playbooks and KPIs that reduce MTTR and recurrence while strengthening process safety.

Overview

16
16
years of professional experience
1
1
Certification

Work History

Instrumentation & Control Lead (Acting Supervisor)

Saudi Polymers Company (S-CHEM)
02.2010 - Current
  • Execute & troubleshoot instrumentation maintenance; lead daily/weekly planning with Operations/Planning.
  • Calibrate/commission instruments (DP/flow/level/pressure/temperature); loop checks; as-found/as-left records.
  • Control valves/DVC: guided setup, travel/pressure calibration, signatures & step-tests; booster placement & bleed tuning; FRL/vent-filter hygiene.
  • Discrete valves (TopWorx): coupler fit, cam/dome alignment, switch thresholds, PLC debounce; solenoid/spool/vent maintenance; end-to-end PST.
  • FOUNDATION Fieldbus: certify segments; verify pk-pk/noise/waveshape; enforce 2× terminators & single-point shield; maintain DD/DTM sets.
  • Worked effectively in fast-paced environments.
  • SIS & alarms: plan/perform proof tests per IEC 61511; implement ISA-18.2 KPIs (standing ≤5; ≤6 alarms/operator/hr); rationalize nuisance alarms.
  • Vendor/MOC: RFQs, technical/budgetary evaluations, contractor oversight; reports via SAP/Excel.
  • Earlier Experience
  • Qatar Fertilizers Company — Instrumentation
  • Borouge Petrochemical Company (Abu Dhabi) — Instrumentation
  • Instrumentation Service (India) — Instrumentation
  • Self-motivated, with a strong sense of personal responsibility.
  • Skilled at working independently and collaboratively in a team environment.
  • Proven ability to learn quickly and adapt to new situations.
  • Demonstrated respect, friendliness and willingness to help wherever needed.
  • Assisted with day-to-day operations, working efficiently and productively with all team members.

Education

Industrial Instrumentation -

ITI-NCVT (Govt. of India)

Information Technology & Electronics Maintenance - undefined

Govt. of Gujarat Institute

Skills

  • CM/PM planning
  • Bad-actor elimination
  • MTTR/MTBF
  • Acceptance criteria
  • SAP/Prometheus
  • Control valves & DVC6200: setup, travel/pressure calibration, signatures & ±1–3% step-tests, PST
  • TopWorx D-Series: cam/dome alignment, switch thresholds, PLC debounce; solenoid/spool/vent service
  • Measurement: Coriolis/Vortex/DP flow, DP/Radar/Nuclear level; pressure/temperature (RTD/TC), 5-point calibration
  • Digital communciation : HART; FOUNDATION Fieldbus (2× terminators, single-point shield, pk-pk 350–700 mV, protected couplers)
  • Systems: Emerson DeltaV DCS & SIS; PLCs — Siemens, Allen-Bradley
  • Standards: IEC 61511 (SIS O&M); ISA-182 (alarms); NAMUR NE43 (fault signaling)
  • SAP, Prometheus; Microsoft Excel/Word/PowerPoint; AMS/handhelds; reporting & KPI dashboards
  • Complex Problem-solving
  • Analytical thinking
  • Team building

Accomplishments

  • Completed 752+ action-confirmed reliability jobs and upgraded 338 unique tags across valves/transmitters/Fieldbus devices.
  • Migrated DVC6000 → DVC6200 across critical loops; standardized TopWorx feedback; fixed undefined status via cam alignment & PLC debounce.
  • Stabilized Fieldbus on critical segments (2× terminators, single-point shield, pk-pk baselines 350–700 mV) with short-protected couplers.
  • Reduced repeat travel-deviation alarms via Air → Mechanics → Signal/Comm → Electronics triage and FRL/vent-filter discipline.
  • 15-year zero-incident record; daily safety leadership, toolbox talks, and permit discipline.

Certification

  • Emerson Valve Maintenance
  • Micromotion Coriolis Flowmeter Maintenance
  • Bently Nevada 3500 Operation & Maintenance
  • Coperion Extruder System Certification
  • Certified Radiation Safety Worker
  • Acrison Weigh Feeder Calibration & Repair

Languages

English
Hindi
Arabic

Timeline

Instrumentation & Control Lead (Acting Supervisor)

Saudi Polymers Company (S-CHEM)
02.2010 - Current

Information Technology & Electronics Maintenance - undefined

Govt. of Gujarat Institute

Industrial Instrumentation -

ITI-NCVT (Govt. of India)
IMRAN MANSURI