Imran Naseem
Al Jubail
Summary
Experienced Maintenance Superintendent with over 14+ years in maintenance across various industries. Skilled in preventive maintenance, troubleshooting electrical, mechanical, and hydraulic systems, and implementing cost-effective solutions to reduce downtime. Proven ability to manage budgets, meet tight deadlines, and ensure safety compliance. Strong leader with a focus on team development and process improvement.
Overview
15
15
years of professional experience
7
7
Certification
4
4
Years of Electrical and Electronics Engineering Degree
Work History
Lead maintenance
Maaden Aluminum (Refinery)
Ras Al Khair Industrial City , Eastern Province, Saudi Arabia
2014.07 - 2016.06
- Leading, guiding, delagating task and ensuring safety standards are met during exécution
- Effective self time management, planning and organising skills
- Ensuring that all work is performed in accordance with safety protocols and regulatory requirements of Maaden like MSHEM regulation, Life savings rules etc
- Ensuring the mandatory safety training compliance are valid and up-to date for all team’s member
- Emphasize experience in effectively managing emergency breakdowns to avoid production impacts through immediate response, skilled technician alignment, effective communication, coordination & documentation Providing on-site training and mentoring junior technicians
- Preparing/updating SWI, temporary or permanent MOC
- Performing routine maintenance with electrical equipment and maintaining detail records for industry regulations and ensuring compliance
- Reconfirmed/ensuring Hazard Identification Plan (HIP)/Job Safety (JSA) must be prepared, and mitigation/control measurement written and reviewed/discussed with the execution team before start-up of activity for safe execution
- Managing inventory of spare parts and tools required for electrical/instrumentation work
- Coordinating with suppliers to procure necessary equipment and materials
- Establishing a weekly schedule with the planner and communicating prior with other stakeholder for timely and safe execution
- Participating in a meeting with the operation and process engineer to evaluate critical activities for risk assessment, and RCA (Root cause analysis) for equipment failure or production loss
- Provide encouragement and motivation to the team during task execution.
Sr. Electrical Technician
Maaden Aluminum (Refinery)
Ras Al Khair Industrial City , Eastern Province, Saudia Arabia
2014.01 - 2016.06
- Inspecting the work site and taking suitable steps to eliminate/mitigate all kinds of unsafe conditions and potential hazards related
- Emphasize experience in effectively managing emergency breakdowns to avoid production impacts through immediate response, skilled technician alignment, effective communication, coordination & documentation Generating work requests, work orders, and PRs in accordance with department requirements, attending FSI (filed safety inspections), and attending safety inspections
- Provide On site practical trainings for new technicians
- Analyzing trends, summarizing faults, and pinpointing the exact fault can be done using the DCS system
- Well experienced in LV & HV motor routine maintenance, testing requirement of healthy result and failure analyzing
- Holding well experienced in VFD Rockwell/Siemens routine maintenance and troubleshooting skills i.e Rockwell 755/750 series
- Holding well experienced in replacement of complete VSD and internal parts, including the I/ O card communication card, inverter, converter card, IGBT card inverter and converter card, heat sink fan, internal fan, line capacitors
- Performing annual/half yearly DOL MCC feeder maintenance models ABB 24E, 16E, and 8E and related breakdowns
- Performing offline maintenance on UPS and its Battery bank annual/ Half yearly offline/online & related breakdowns
- Performing UMC function relay testing of ACB maintenance with E-kip testing tools kit and MCCB feeder by Sverker 750 to ensure the functionality healthiness of the relays inside the Feeder
- Maintenance and CT testing are being carried out on the 480V incomer, tie, and MCC feeder (ACB)
- Carried out RTD voting and troubleshooting on the motor, VSD, and feeder
- Switching loads from one bus to another for incomer maintenance and troubleshooting
- Transformer isolation and energization, as well as all electrical equipment, are involved
- Testing and inspecting lighting fixtures, such as normal, emergency, and power receptacles, in addition to testing and inspection of all DBs and power receptacles
- Assessing the welding outlet, conducting an RCD test, and repairing damaged welding outlets
- Testing and inspection of all electrical appliances using PAT450 (like blower grinders, drill machines, etc.) Emergency circuit troubleshooting
- Feeder troubleshooting, like replacing damaged fingers, a finger guard, a contactor, a circuit breaker, a relay UMC 100, a controller V115, etc
- VDS thermography Feeder thermography, motor cable thermography
- Stacker and Reclaimers troubleshooting replacing damaged inverters and converters in VSD
- Maintenance of 4.16KV motors and troubleshooting of the MV drive
- Shutdown activities like MCC and switch gear maintenance
- Closing work orders and creating work requests, planning for schedule jobs, searching for spare material in ARITS, and printing material requests to withdraw material from the warehouse in Oracle EBS
- Experience in REX tools/Power BI for planning/scheduling, oracle system for raising PR (purchase request), work request, IHS for incidents etc.
Maintenance Superintendant
Ma’aden Aluminum (Refinery)
2024.08 - Current
- Managing 3 different area’s supervisors with a diverse team member a total of 35 E&I technicians, ensuring planned, corrective and breakdowns activities are effectively and efficiently managed and safely executed
- Effectively delegated for E&I maintenance superintendent role for more than 2 years
- Monitoring the Ma’aden safety rules (LSR) and regulation (MSHEM) are properly followed by the team during PM, CM & breakdowns
- Monitoring and ensuring the management of all team’s necessary safety training is under validation
- Regular safety audit conducting frequently to ensure the safe practices are followed during execution
- Regular Safety walkway been conducting to ensure the areas are free from unsafe condition and act by applying micro-managing philosophy in hazard recognition and risk identification program
- Addressing and resolving any maintenance issues that arise, often under time pressure
- The services keen provided 24/7 during emergencies in a week/off duty hours to maintain production and high standard
- Regular conduct weekly routine meeting on availability of spares with area supervisors and material specialist team, pprioritise urgent or high-impact Need, ensuring the requirement of material be fulfill and inventory system are optimized and maintained
- Monitoring and reviewing monthly cost budget and optimizing the maintenance budgets, including manpower, parts, and materials
- Provide technical team support in complex breakdowns and resolve electrical and instrumentation issues
- Following up for Oversee maintenance projects, eMOC and coordinate with vendors and contractors on necessary requirement and timely execution to avoid unnecessary delay led to production impact
- Conducting regular A#3 problem solving method on frequent breakdown issues to avoid failure repetition and to optimize the equipment performance reliability
E&I Maintenance Supervisor
Ma’aden Aluminum (Refinery)
Ras Al Khair Industrial City , Eastern Province, Saudi Arabia
2018.07 - Current
- Supervising a team of twelve (13) technicians of E&I discipline in the maintenance strategy in raw material area to ensure planned, corrective and breakdowns activities are effectively managed and safely executed
- Ensuring team safety by adopting healthy and safe work practices through conducting daily safety talks in Morning briefing, compliance with Maaden safety standards and regulation, site audits, awareness/auditing of risk assessments and training sessions
- Mentoring team members in technical skills and troubleshooting methodologies, enhancing overall team competency
- Led and motivated my team member during troubleshooting activities for electrical and instrumentation failures
- Managed effectively daily routine planned and corrective activities through Morning Briefing, Task Assignment, Resource Allocation, Progress Monitoring, Quality Control, Documentation
- Emphasize experience in effectively managing emergency breakdowns to avoid production impacts through immediate response, skilled technician alignment, effective communication, coordination & documentation
- Review and generate Cost Management strategy where Optimize maintenance cost by managing budgets effectively, minimizing unplanned expenses related to equipment failures or breakdowns
- Implement cost-effective maintenance practices without compromising on system reliability or safety
- Led as expertise to resolve major complex problems with electrical (Rockwell VFD-755 series, ABB UMC100 Controller, Low voltage switch gear etc.) and instruments issue (Sensors, switches, Control valves etc)
- Optimize team performance, efficiency and motivation in work environment through Support and Guidance, Training and Development, Team Morale, Adaptability, Feedback Loop etc
- Facilitated collaborative problem-solving sessions, resulting in faster identification and resolution of issues, Implemented effective communication strategies to ensure seamless coordination between team members and stakeholders
- Led the A3 problem-solving strategy to address significant or recurring failures to find the underlying cause, helping in analyzing and recording its source to provide smooth operation and enhancement of equipment reliability
- Led in MOH/Major shutdowns planning scope from electrical and instruments discipline with ensuring the right requirements for safe and on-time execution
- Regular participant in RCA program led by the reliability team to investigate major equipment failures were providing detailed analysis of E&I components and systems contributing to failure events, collaborating with cross-functional teams to identify root causes and implement right corrective actions
- Participants in RCM strategy led by reliability team in ensuring the right action/improvement implemented in enhancement of equipment performance/reducing breakdowns/optimize system availability/increasing the life cycle of equipment reliability
- Conducted Risk assessment procedure to emphasize the detailed hazards and risk of the equipment before operational normalization in failure with bypass procedure
- Ensure documenting process implemented after findings and recommendations of major failure to improve equipment reliability and performance.
Field Maintenance Engineer (Electrical)
Hindalco Industry limited
2012.01 - 2013.11
- Prépare a compréhensive maintenance Schedule by incorporation the OEM recommandations and the trend of failures
- Troubleshooted Electrical breakdowns and provide effective preventive maintenance services to the Electrical equipment like Motor, DOL, MCCB, LCS panel etc
- Respond to the breakdowns and resolve issues effectively and efficiently
- Prepared/Provided troubleshoot guide for discovered electrical faults, offering potential solution
- Prepare detailed scope of shutdown activities and efficiently executed shutdowns for planned & unplanned maintenance
- Detailed monthly reports and présentation of Line performances
- Carried out ISO audits to met the standard regulation
- Create and review SWI/SOP for day-to-day task to steam line work flow and improve efficiency
- Tested and inspected machinery/equipment to diagnose machine malfunctioning
- Verified maintainability and reliability of equipment, buildings and facilities to achieved high level of asset preservation at reduced total operating cost
- Supporting in managing budget of preventive maintenance kits, current & future equipment upgrades and replacement
- Supporting management in cost control by effectiveness and optimization of the available resource and equipment
- Contacted supplier and manufacturers to obtain specialized operational information help in enhancing reliability of the equipment
- Reviewing and ensuring all electrical wirings conform to the latest safety standards reducing safety risks by 99%
- Utilized a variety of power and hand tools to perform maintenance and repairs in accordance with safety requirements
Electrician
Karim electrical solutions (S.K group company)
2005.09 - 2008.06
- Provide service for electrical system installation i.e transformer, Isolator panel, Z S bus coupler etc
- To the electrical system on requirement weekly, monthly or yearly
- Perform routine inspections and maintenance of electrical systems to ensure they are operating safely and efficiently
- Such as transformer weekly checks, motor yearly maintenance, LCS panel monthly online monitoring checks, etc
- Assist electrical team for transformer yearly maintenance
- Reporting to team leader of any abnormality identified during routine checks
- Diagnose issues with electrical systems, identifying problems such as short circuits, wiring issues, or equipment failures
- Repair or replace faulty wiring, outlets, switches, and other electrical components
- Respond to Electrical emergencies, such as power outages or hazardous conditions, and take immediate necessary action to rectify the problem and normalise the situation.
Education
Bachelor of Technology - Electrical & Electronics Engineering
Kurukshetra University
Kurukshetra, Haryana (India) 2008.07 - 2012.06
Skills
- Strong decision maker
- Complex problem solver
- Emotional intelligence leadership
- Resource Management
- Building team’s
- Team motivation
- Leadership and Team Management
- Safety Compliance
- Time Management and Organization
- Cross-Departmental Coordination
- Budget Management
- VFD(power flex 750,755)
Certification
- Professional Leader: Leading with Emotional Intelligence
- Hazard recognition & Risk Assessments
- Human Performance Introduction
- Optimizing Equipment Maintenance & Replacement Practices
- Reliability Centre Maintenance
Languages
English
Hindi
Arabic
Hobbies and Interests
- Playing Cricket
- Watching shorts video
Timeline
Maintenance Superintendant
Ma’aden Aluminum (Refinery)
2024.08 - Current
E&I Maintenance Supervisor
Ma’aden Aluminum (Refinery)
2018.07 - Current
Lead maintenance
Maaden Aluminum (Refinery)
2014.07 - 2016.06
Sr. Electrical Technician
Maaden Aluminum (Refinery)
2014.01 - 2016.06
Field Maintenance Engineer (Electrical)
Hindalco Industry limited
2012.01 - 2013.11
Bachelor of Technology - Electrical & Electronics Engineering
Kurukshetra University
2008.07 - 2012.06
Electrician
Karim electrical solutions (S.K group company)
2005.09 - 2008.06
- Professional Leader: Leading with Emotional Intelligence
- Hazard recognition & Risk Assessments
- Human Performance Introduction
- Optimizing Equipment Maintenance & Replacement Practices
- Reliability Centre Maintenance
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