Irfan Rasheed Rana
Sheikhupura,Pakistan
Summary
A result focused, logical and detail-oriented Maintenance management professional with passion for industrial operations. Team player, with ability to coach his peers to achieve high performance culture. Problem solver, with high change agility to learn and introduce new concepts within the team. Ethical, enthusiastic and good rapport builder with good communication skills to effectively coordinate within different departments and disciplines Experienced in leading maintenance teams to ensure smooth operations and safety compliance. Demonstrated ability to troubleshoot and resolve complex mechanical and electrical issues. Committed to fostering collaborative work environment and delivering high-quality results.
Overview
26
26
years of professional experience
1
1
Certification
Work History
Maintenance Team Leader
AL SAFI DANONE KSA
2024.12 - Current
- Orchestrating and supervising a wide range of corrective, preventive, and breakdown maintenance tasks encompassing electrical, mechanical, automation, and instrumentation domains across the entire spectrum of Tetra Pak filling (A3 speed, Combi Bloc, TBA 22 & Mariani), packing lines (TS 30/51, SA 30, Helix/Cap 30, Crate Packer, Cardboard Packer 30).
- Responsible for conducting monthly planned shutdown maintenance activities of filling and packing area by coordinating with production and maintenance teams.
- Ensure safe operations through implementation of LOTO, zero access guarding and other machine mode safety measures.
- Bridging the gaps between production & maintenance departments by creating a healthy working environment and responsible for improvement and sustain plant efficiency.
- Providing timely and constructive feedback, coupled with targeted coaching, to individuals, empowering them to reach their full potential. Nurtured a high-performing and inclusive culture that developed organizational talent, fostered innovation, and promoted cooperation.
- Ensuring Preventive and Corrective maintenance of E&I equipment; PLCs, VFDs, motors.
Maintenance Engineer
Nestle Pakistan Ltd.
2003.12 - 2024.12
- Trouble shooting of chronic issues.
- Making sure all safety precautions are taken as per Nestle standards.
- Handling all PLC upgradations and PLC Software modification at Tetra Filling machines.
- Having to scrutinize technical mechanical problems and follow corrective procedures to fix the problem and avoid recurrence.
- Provided solutions and fixed equipment malfunctioning, system faults and network errors – Used root-cause-failure techniques, corrective actions, modifications and performed replacements and/or new installation.
- Planning and Execution of TPMS services (Preventive Maintenance) schedule of 16 machines and arrangement of parts.
- Dealing with the issues and problems regarding Tetra Filling and Downstream Equipment.
- Effective Problem Solving and proper documentation by use of GSTD’s and WHY-WHY Analysis.
- Handling and ordering of spare parts and break down orders.
- Continuous Process Improvement (TPM/NCE). Root cause Analysis, 4M, Why-Why Analysis are used extensively.
- Managed time management of team to ensure less overtime and planned leaves according to company compliance.
- Created and Managed execution and evaluation of Notifications, Work orders, Purchase requisitions in SAP AMM module.
- Introduced Continuous improvement ideas initiative to pinpoint and remove system inefficiencies and Safety, Health and environment risks.
- Carrying out staff appraisals.
- Maintain record of TPMS services.
- Handle and plan all electrical and mechanical work on Tetra Pak Machines.
- Installation of Tetra Filling machines and DE’s.
- Preventive and Active action Troubleshooting on Tetra Pak Machines.
- Resolve technical faults in Tetra Pak equipment.
- Reduce operational cost.
- Ensure reliable operations of filling and distribution lines.
- Servicing the Tetra filling machines, TP A3/Speed, TP A3/Flex, TBA/22, TBA/21, TBA/8, TBA9/19, TWA9/19, Cardboard Packers 32/70/71, Cap 30/Flex Screw, Recap, Helix, Tetra Tray Shrinks51/30, Tetra Straw22/30 Applicator, Tetra Conveyors.
- Analyze, troubleshoot, and resolve technical faults and breakdowns. Conduct basic root cause analysis of problem, to ensure rapid resolution and or escalation to appropriate colleagues.
- Renovates the rotators of different machines.
Maintenance Supervisor
CENTURY PAPER AND BOARD MILL LTD PAKISTAN
2000.08 - 2003.01
- Conduct machine setup, troubleshooting, corrective and preventive maintenance services.
- Diagnose causes of malfunctions by sight, sound, or actions of machine.
- Perform root-cause analysis with excellent written and oral communication skills to resolve technical problems in the mill.
- Supervise contractors used during special circumstances such as shutdowns.
- Perform maintenance including, but not limited to, mechanical, hydraulic, power transmission, lubrication, process pumps, etc.
- Worked on different parts of Italian paper machine.
- Worked on different types of Centrifugal & positive displacement and vacuum pumps.
- Modifications on different paper M/Cs as required by production staff.
Education
Diploma of Associate Engineer - Mechanical
Punjab Board of Technical Education
Lahore, PakistanMatric - Science
Jinnah Cambridge high School
PakistanSkills
- Proficient in Microsoft Office applications (Word, Excel, Access, PowerPoint & Outlook)
- Preventive maintenance
- Technical troubleshooting
- Equipment maintenance
- Have a confident, optimistic and pleasing personality
- Good communication skill both in English and in Urdu
- Compatible in team environment and able to work well independently
- Able to switch to different platforms and environments
- Sound technical knowledge of all the machines and their related parts
- Team leadership
- Project management
- Root cause analysis
- Parts ordering
- Maintenance planning
- Communication skills
- Performance evaluation
- Preventive maintenance planning
- Equipment repairs
- Software troubleshooting
Custom Section
35404-1582267-9
Projects
- DMAIC Project on TBA 22 (20,000 packs/hr. mc), targeting ASU and sealing losses and Increased Equipment Efficiency from 90 to 96%.
- Slim leaf project installation and commercial production.
- Converted old PLC program on TBA 8 & DE.
- Resolved Poly Accumulation issue on LS inductor of A3.
- Successfully installed Rebuilding kit of LS Short stop.
- TPM Implementation on Dairy platform C, M, B, P, F.
- Safety Valve Modified on DE side equipment.
- Implemented and validated 125 HRS longer runs on juice fillers.
- Servo motor Rebuilding kit installed on TBA 22 Filler.
- DMC Servo Rebuilding kit installed on TBA 22 filler.
- UK PLC Upgrade Kit 90-30 installed on TBA 22 filler.
- Air less glue gun module installed on Straw applicator.
- Upgrade Flexbox V1 installed on filler M.
- Improved Performance of filling lines from 94% to 97% by improving preventive maintenance plans and 100% parts availability.
- Started and executed the DMAIC project on MTTR on filler A3 Speed to save 2.1 million in one and a half year.
- Started and executed the DMAIC project on Straw Applicator for improvement plan to save 1 million in one and a half year.
- Team member in successful launching of NCE (Nestle Continues Excellence).
- Project 90 with Tetra Pak Pakistan to keep MTTR to 3 minutes and MTBF to 90 minutes.
- Efficiency Improvement project with Tetra Pak to keep the efficiency of A 3 Speed filling machines to 95.6%.
Personal Information
- Passport Number: AP9792675
- Father's Name: Abdul Rasheed
Languages
English
Advanced
C1
Urdu
Advanced
C1
Certification
➢PLC Training RS Logix 5000. Avanceon Lahore
➢Maintenance Course of A3- Flex. Tetra Pak Training Center Lahore
➢Maintenance Course of Straw Applicator 21, CAP 30 Speed, Card Board packer, Helix.
➢Maintenance Course of Bearings. SKF Private Limited Pakistan
➢Nestle internal training on SAP AMM module.
➢DMAIC (Define Measure Analysis Improve Control) training.
➢Maintenance Course of TBA (Tetra Brick Aseptic) A3 Speed Basic Training.
Tetra Pak Training center Bangkok Thailand ➢PLC Training GE-Fanuc; LM-90 & Proficy.
Tetra Pak Training Centre Lahore
➢Maintenance Course of TBA (Tetra Brick Aseptic) 22 Conversions. Tetra Pak Training Centre Lahore
➢Maintenance Course of TBA-19(Tetra Brick Aseptic) Conversion. Tetra Pak Training Center Lahore
Maintenance Course of TBA-8 (Tetra Brick Aseptic) Conversion. Tetra Pak Training Center Lahore
Timeline
Maintenance Team Leader
AL SAFI DANONE KSA
2024.12 - Current
Maintenance Engineer
Nestle Pakistan Ltd.
2003.12 - 2024.12
Maintenance Supervisor
CENTURY PAPER AND BOARD MILL LTD PAKISTAN
2000.08 - 2003.01
Diploma of Associate Engineer - Mechanical
Punjab Board of Technical Education
Matric - Science
Jinnah Cambridge high School