Javed Ahmad
Jeddah,Saudi Arabia
Summary
Seasoned Professional in Cement Industry with more than 27 Years’ Experience of Mechanical Inspection, Maintenance, Lubrication & Condition monitoring. Following Health and Safety standards to ensure safe and quality maintenance and production. Mechanical Inspection and Maintenance (Belt conveyors, Crushers, mills, pumps, screw conveyors, bucket elevators, hydraulic and pneumatic systems) Predictive, Preventive, Corrective, Troubleshooting & Lubrication. Operation and maintenance of alternative fuels system (Soot, tires chips, used oil etc.) Implementing Preventive & Corrective Maintenance Schedule. Controlling Failures and Breakdowns by finding “Root Cause” and doing RCA. Achieving good Reliability, high KPI’s RF, UF & Plant Performance. Key role in the preparation of CAPEX & OPEX annual Budget. Working for the new Projects for erection & Commissioning.
Overview
28
28
years of professional experience
1
1
Certification
Work History
Inspection & Reliability Team Leader
Safwa Cement Company
Jeddah, Saudi Arabia
03.2016 - Current
- Leading Inspection Department, responsible to conduct all Inspection activities of both lines.
- Responsible for complete inspection & Maintenance of Molinari tires shredding unit TP2500.
- Basic vibration analysis and its remedy.
- Thermographic inspection.
- Dynamic Balancing of fans with usage of Emerson portable analyzer.
- Thickness measurement of different ducts, pipelines with help of ultrasonic thickness gauge.
- Preforming NDT according to requirement.
- Preparation of 1st level and specific inspection job plans IJP’s.
- Issuance of work orders for preventive, predictive & corrective maintenance jobs.
- Preparation of SOP’s.
- Doing RCA’s root cause analysis for frequent stoppages for rectification and to increase plant reliability.
- Preparation of Plant monthly reliability report to present in reliability committee.
- Taking care about plant housekeeping.
- Maintaining and updating all procedures and records for annual ISO & API audits.
- Achieved plant reliability more than 95% by improving inspection techniques.
Mechanical Inspector
Al Khalij Cement Company
Doha, Qatar
10.2014 - 02.2016
- Responsible for the Inspection of Cement mills and packing plant area. Also worked for the Inspection of other areas like Kiln, Raw mill and Limestone crushing and transport.
- Internal inspection of critical equipment and coordination with Mechanical maintenance team to analyze the problems for their solutions.
- Issuance of corrective maintenance work orders according to problems and necessarily follow up.
- Working in SAP (Final Release 730 version) work Order System for Preventive maintenance and corrective maintenance schedules.
- Lead the project for the selection and installation of Emerson online vibration monitoring system.
Mechanical Inspector
Qassim Cement Company
Buraydah, Saudi Arabia
06.2008 - 09.2014
- Responsible for the inspection of whole cement plant from quarry to packing plants.
- Online vibration monitoring with SKF & Emerson online vibration monitoring system.
- Working in J.D. Edwards (Final Release 9.0 version) work Order System for Preventive maintenance, condition monitoring and corrective maintenance schedules.
- Dynamic Balancing of fans with usage of Micro log CMVA60 SKF and Micro log GX.
- Alignment of motors, fans and pumps with the help of Rotalign laser Alignment tool of Pruftechnik AG.
Assistant Manager Mechanical
Lucky Cement Company
D.I.Khan, Pakistan
05.2006 - 06.2008
- Responsible for complete Mechanical maintenance activities of kiln & packing plant areas.
- Calculation of kiln shell and tire creep for necessary shimming under chair pads. Observation of contact between supporting rollers and tires etc.
- Responsible for planning & handling of emergencies, breakdowns and shutdowns.
- Management of manpower according to work requirement.
- Indenting of spare parts and inspection before acceptance at the arrival of materials.
Mechanical technician
Qassim Cement Company
Buraydah, Saudi Arabia
04.2002 - 03.2006
- I had been doing Mechanical Maintenance jobs from quarry to packing plants including limestone crusher (Mobile type), stackers, re claimers, raw mills, kilns, coolers, cement mills and packing plants with rotary packers and auto loaders. On hand working experience.
- Mechanical maintenance of E.Ps, Bag houses, grate & IKN coolers.
- Maintenance of fans, pumps, bucket elevators, belt conveyors, Screw conveyors, Cement & Raw mills during kiln and Cement mills shutdown and breakdowns.
Junior Officer operation & Maintenance
D.G.Khan Cement Company
D.G.Khan, Pakistan
04.1996 - 03.2002
- Took part in the erection and commissioning of D.G. Khan Cement expansion project having capacity 3300TPD provided by F.L. Smidth & Co Denmark.
- Mechanical maintenance activities of kiln and Cement Mill (with roller press).
- Additional experience of cement mill operation from CCR. (Cement mill having capacity 190t/h with roller press).
- Commissioning of Cement mill with F.L. Smidth cement mill specialist.
- Familiar with the problems and troubleshooting during plant commissioning.
Education
Bachelor of Technology - Mechanical
Preston Institute of Management Science
Karachi/PakistanBachelor of Arts - General
Bahaudin Zakariya University
Multan/PakistanDiploma of Associate Engineer - Mechanical
Diploma of Associate Engineer
Multan/PakistanSkills
Communication:
- Strong verbal & written communication
Computer:
- Micro soft Office
- JD Edwards
- SAP
- Oracle
Driving Licenses:
- Saudi Arabian light vehicles driving license
- Qatar light vehicles driving license
- Pakistani light vehicles driving license
Languages
English
Fluent
Arabic
Intermediate
Urdu
Native
Accomplishments
· Nominated as Employee of the month “September 2016” for successful overhauling of 02 major gearboxes of Raw mill & Cement mill FLENDER DMG 2 (25.4).
· Promoted from Mechanical Inspector to Inspection & Reliability Team Leader on the base of performance and annual appraisals.
Certification
- Heart saver 1st aid CPR AED training (2 Days)
Certified by BETA American heart association. Site was conducted by Al Safwa Cement Company Jeddah and training was given in Saudi German Hospital Jeddah.
- Environmental Management Systems Internal Auditor Training Course updated with ISO 14001 Site as conducted by Qassim Cement Company Saudi Arabia.
- ON SHORE Training on Mechanical Maintenance (4 Months)
At D.G. Khan Cement Co. Site as conducted by M/S F.L. Smidth A/S Denmark.
- FLSmidth cement mill (with roller press) operation (2 Weeks)
Training by FLSmidth Cement mill specialist in D.G. Cement Pakistan.
Timeline
Inspection & Reliability Team Leader
Safwa Cement Company
03.2016 - Current
Mechanical Inspector
Al Khalij Cement Company
10.2014 - 02.2016
Mechanical Inspector
Qassim Cement Company
06.2008 - 09.2014
Assistant Manager Mechanical
Lucky Cement Company
05.2006 - 06.2008
Mechanical technician
Qassim Cement Company
04.2002 - 03.2006
Junior Officer operation & Maintenance
D.G.Khan Cement Company
04.1996 - 03.2002
Bachelor of Technology - Mechanical
Preston Institute of Management Science
Bachelor of Arts - General
Bahaudin Zakariya University
Diploma of Associate Engineer - Mechanical
Diploma of Associate Engineer
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