Jitesh Zanwar

• Spearheaded the implementation of Advanced Process Control (APC) solutions for LDPE/EVA, PP, and PDH plants
• Lead the LDPE/EVA plant APC solution implementation, focusing on Reactor Optimization, Hyper Compressor throughput optimization, Quality Control, and Grade Transition
• Achievements include significant improvements in Cp/Cpk of quality by 45 %, reduction in off-spec quality, and minimized Grade transition timing
• Lead the APC solution implementation for the Polypropylene (PP) Plant, emphasizing Reactor Optimization, Quality Control, and Grade Transition
• Successfully enhanced Cp/Cpk of quality, reduced off-spec quality, and streamlined Grade transition timing
• Lead the implementation of APC solutions for the Propane Dehydrogenation (PDH) Plant, concentrating on Reactor Optimization and Fractionation controls
• Achievements include optimizing plant performance, enhancing and recovering quality, and achieving target specifications
• Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
• Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.

• Reliability Dept of Sipchem serving 200 KTA EVA/LDPE plant of International Polymer Company (IPC) affiliate as Process Control Engineer
• Involvement in complete commissioning, Loop test and Function test of EVA/LDPE plant for DCS, SIS, AMS, and all other allied system
• Involvement in Start-up and Shutdown and continuous support for EVA/LDPE plant as completely responsible for DCS/SIS and Logic issues of the plant
• After Smooth start-Up of IPC plant, continuous support as DCS engineer is given in Day and night to have smooth operation of plant and attempt to make automation of the plant as much as possible
• Evaluates the performance of various equipment’s like Reactor, compressors etc
• Actively participated in the commissioning of the Mixed Feed Boiler-C, designed to generate 85 t/h of steam using five different fuel sources. Conducted functional testing, verified and certified control logics, and reviewed Cause & Effect matrices to ensure a smooth and safe startup of the boiler.
• Reviews plant operation with respect to standard operating parameters and compares with the design intention and suggests areas of improvement
• Plant optimization by Dynamic simulation of high pressure LDPE/EVA tubular process developed by Professor Costas Kiparissides, Department of Chemical Engineering, Aristotle University of Thessaloniki and Chemical Process Engineering Research Institute
• Participates in troubleshooting and debottlenecking plant problems
• Participate in the HAZOP of LDPE/EVA Plant
• Identifies specific problem areas or alterations in operating parameters to improve efficiency
• Reports the details to the management
• Involvement in PHA study and completing the FCR for going changes in DCS/SIS/PLC Logics
• Serves as Alarm Management Leader in Sipchem complex, widely work in IPC, IUC and PBT plant significantly to reduces the numbers of alarms for Alarm Management system
• Serves as DCS Trainer (Mentor) from last 4 years and trained almost 120+ operators as eligible as DCS Operator
• Lead Engineer for the CO Plant (IGC) OTS simulator from Sipchem side
• Involved in scope development, vendor selection, KO meeting, MVT and SAT for testing of the IGC OTS simulator
• Lead Engineer as Involved in Steam Header master Pressure Controller to two sets of boiler 5 boilers to have master pressure controller
• Optimize & automized the functionality of boiler operation control
• Served as RCA Leader and involvement for the investigation, troubleshooting and providing recommendations to avoid repetitive occurrence of incidence
• Collaborated on multidisciplinary teams to identify areas for process improvement and cost reduction.
• Spearheaded initiatives to implement energy-efficient solutions within the facility, leading to significant savings in utility costs.

Steam Header Master Pressure Controller

• Led the Steam Header Master Pressure Controller project to optimize boiler operations in the IUC Utility Plant at Sipchem.
• The plant was divided into two phases: Phase 1 (2 boilers) and Phase 2 (3 boilers), each operating with separate Master Pressure Controllers, leading to challenges in load adjustments and stability during plant upsets.
• Implemented Emerson DeltaV Advanced Control Solution, integrating all boilers under a single Master Pressure Controller, ensuring seamless steam supply to all Sipchem affiliates.
• Optimized fuel consumption by improving boiler efficiency, enhancing plant stability, and reducing operational complexities.

Compressor Control System (CCC) Upgrade

• Led the Compressor Control System (CCC) Upgrade project, replacing the existing Triconex-based control to enhance compressor efficiency and surge protection.
• Identified deficiencies in the existing system, where anti-surge valves remained partially open during full-load operation, leading to performance inefficiencies and increased surge risk.
• Implemented CCC controls, ensuring precise anti-surge valve closure within deviation margins, significantly improving compressor performance.

CO OTS System implementation

• Lead Engineer for the CO OTS System implementation at the IGC Plant, overseeing the project from vendor selection to final commissioning.
• Defined project scope, deliverables, and technical requirements, ensuring alignment with operational needs.
• The CO Plant includes Pre-reformer, Reformer, Amine Absorber & Stripper, CO Dryers, and Cold Box for gases separation.
• Managed hardware procurement, participated in Model Validation Testing (MVT) and Site Acceptance Testing (SAT) to ensure system accuracy.
• Led an additional system upgrade with another vendor, incorporating process changes over the past three years to enhance training simulation accuracy.
• Enhanced control capabilities by integrating advanced features such as Decoupling, Surge Limit Line Control, and Recycle Trip, ensuring stable and optimized compressor operations.

Steam Header Master Pressure Controller Optimization – IUC Plant CCC Compressor Control System Upgrade CO Operator Training Simulator (OTS) System – IGC Plant

Saudi Kayan – Site-wide Mass Balance & Data Reconciliation Project

• Led the Site-wide Mass Balance & Data Reconciliation project for 16 plants in collaboration with Invensys, ensuring accurate data validation and reconciliation.
• Served as the Project Lead Engineer, coordinating between Saudi Kayan and Invensys to ensure seamless execution.
• Developed key project documents, including the Definition of Requirements (DOR) and Statement of Requirements (SOR) for the Mass Balance Project DVR.
• Oversaw model testing, project completion validation, and daily Mass Balance reporting to higher management.
• Managed data collection, technical analysis, and vendor coordination, ensuring optimal performance of online Mass Balance across SK Complex.
• Led the technical evaluation for vendor selection and acted as the primary interface between Saudi Kayan and the vendor to align project objectives.
• Played a key role in overall project management, ensuring timely execution and adherence to technical standards.
• Energy Management System (EMS): Led the Online Energy Optimization project for Utility & Olefins Boilers, evaluating vendors and defining project scope. Conducted EMS training for operators and engineers to drive energy savings.
• Utility Dashboard Project: Co-developed a Utility Consumption Dashboard with SABIC T&I, integrating 15 utilities across 14 plants, ensuring data reconciliation and cross-verification for improved visibility and efficiency.
• Process Simulation & Optimization: Conducted dynamic & steady-state simulations for performance enhancement, troubleshooting, and process optimization. Developed models for cooling water systems, distillation columns, and heat exchangers to improve efficiency and meet regulatory requirements.
• APC & Control Performance: Expertise in control loop tuning, performance evaluation for controllers by using Expertune software, and process automation. Led APC strategy development, vendor selection, and implementation across SK plants
• Training & Knowledge Sharing: Provided simulation training on Aspen, Dynsim, PRO II, Hextran, and more to process engineers. Led initiatives to enhance heat exchanger performance monitoring and optimization.

• Process Simulation & Optimization: Led dynamic and steady-state simulations for oil & gas, refining, and power plants. Developed high-fidelity models for MEG plants, distillation columns, compressors, furnaces, and heat exchangers to support process optimization and troubleshooting.
• Advanced Process Control (APC) & DCS Integration: Expertise in Yokogawa Centum VP, Foxboro I/A DCS, and process automation. Led DCS-FAT, SAT, and integration testing, ensuring seamless control system implementation.
• Process & Energy Efficiency Improvements: Modeled power plant auxiliary systems, FGD (Flue Gas Desulfurization), and NOx reduction systems, optimizing energy usage and emissions control.
• Project Leadership & Execution: Managed multiple global projects across Saudi Aramco, Shell, KNPC, and leading US power utilities, delivering process models, operator training systems, and control logic validation.
• Training & Knowledge Transfer: Provided hands-on training on Aspen, Dynsim, and other process simulation tools to engineers, ensuring knowledge retention and effective implementation.

Developed a high-fidelity Thermal Power Plant Simulator using VC++, incorporating process modeling, control logic, and real-time operator training. Implemented TCP/IP-based communication, simulating complete plant operations, including feedwater cycle, combustion, boiler drum, turbine synchronization, and interlock/trip logic. Designed custom instruments like the Turbine Stress Evaluator (TSE) for enhanced operational training.