Summary
Overview
Work History
Education
Skills
Websites
Affiliations
Certification
Projects And Achievements
References
Technical Skills And Tools
Personal Information
Accomplishments
Work Availability
Work Preference
Quote
Software
Languages
Interests
Timeline
AccountManager
Madhan Subramanian

Madhan Subramanian

Dammam

Summary

Experienced Mechanical Engineer with 12 years of specialized expertise across diverse industries, including rotating equipment, oil and gas, water treatment, and manufacturing. Adept at designing, maintaining, and optimizing complex mechanical systems, with a proven track record in project management, system performance enhancement, and team leadership. Highly skilled in implementing predictive and preventive maintenance strategies, ensuring compliance with industry standards, and driving operational efficiency. Seeking to leverage extensive technical acumen and problem-solving abilities in a challenging role with a growth-oriented organization. Results-driven Commissioning Engineer recognized for high productivity and efficient task completion. Possess specialized skills in system integration, operational testing, and performance optimization. Excel in critical thinking, problem-solving, and effective communication to ensure project success. Thrive in teamwork settings, leveraging collaborative abilities to meet tight deadlines and achieve project objectives.

Overview

13
13
years of professional experience
1
1
Certification

Work History

Lead Testing and Commissioning Engineer for Mechanical

SAUDI SERVICES FOR ELECTRO MECHANICAL WORKS (SSEM)
Yanbu
10.2023 - Current

Testing and Commissioning Engineer Mechanical

SAUDI SERVICES FOR ELECTRO MECHANICAL WORKS (SSEM)
Yanbu
10.2021 - Current
  • HAZOP and Standards Knowledge: Familiar with HAZOP procedures and relevant standards (ASME, ASTM, API).
  • Testing and Commissioning: Coordinate and oversee testing and commissioning activities, ensuring safe procedures and compliance with documentation.
  • Progress Monitoring: Track and record test results, witness final testing, and ensure equipment acceptance.
  • System Compliance: Ensure systems meet operational requirements and industry standards (ASME, ASTM) and are installed, tested, operated, and maintained properly.
  • Cross-disciplinary Coordination: Work with Electrical, Instrumentation, and Advanced Control Systems teams to test and troubleshoot integrated plant systems.
  • Vendor Assembly Compliance: Verify vendor-fabricated assemblies adhere to Praxair and industry standards.
  • Technical Direction: Guide millwrights, pipefitters, and civil contractors.
  • Inspection and Documentation: Review P&ID and Isometric Drawings, conduct visual and dimensional inspections, verify calibration certificates, and complete inspection records.
  • Field Support: Provide technical support for pumps and auxiliary equipment, oversee product installation, and conduct repairs and overhauls at customer sites or workshops.
  • Coordinated with vendors for procurement of materials related to installation projects.
  • Monitored all stages of system performance to ensure proper functioning upon completion of projects.
  • Provided technical advice to industrial or managerial personnel regarding design, construction or structural repairs.
  • Provided technical support during start-up, testing, troubleshooting, and commissioning activities.
  • Managed and directed construction, operations or maintenance activities at project site.
  • Trained personnel on the operation of newly commissioned systems or equipment.

Mechanical Engineer (NWC, SAUDI -APPROVED)

MOWAH(JV-VA-TECH WABAG,AZIZ)
AL HASA
10.2017 - 10.2021
  • HSE Compliance: Apply relevant HSE requirements and criteria in engineering work and decisions.
  • Water Treatment Plant Management: Oversee maintenance and operation of water treatment facilities, including well fields, filtration, backwash systems, softening, reverse osmosis, and wastewater treatment.
  • Preventive Maintenance: Develop and manage maintenance schedules for mechanical equipment (valves, pumps, compressors, etc.) on various timelines (daily, weekly, monthly, etc.).
  • Cooling and Pipeline Systems: Maintain cooling systems, transmission pipelines (250 km), chamber systems, and well field pumps.
  • Machinery Maintenance: Diagnose, repair, overhaul, and readjust construction machinery; assemble and commission new machines; repair parts on cranes.
  • Factory Updates and Repairs: Apply factory updates, install modifications, and repair or replace damaged parts.

Production Mechanical Engineer

MCI
DAMMAM
10.2015 - 08.2017
  • Task Management: Assign and oversee tasks and deadlines for production and maintenance teams, supervising daily mechanical maintenance activities.
  • Project Management: Handle plant projects, including machine installation and commissioning.
  • Preventive Maintenance: Coordinate preventive maintenance for all machines with the Maintenance Department.
  • Field Service Standards: Develop and implement best practices for field service, ensuring high standards and proper documentation.
  • Piping and Flange Assembly: Knowledgeable in piping flange joint assembly, piping walk-down inspections, and punch list management.
  • Test Packages: Prepare hydro test and tie-in packages; ensure proper welding of valves and flanges as per drawings.
  • Product Testing and Commissioning: Independently test and commission utility, wastewater, dosing pumps, and other products, including Grundfos and renewable application pumps.
  • Installation Reviews: Evaluate installations for compliance with international standards and best practices.
  • Customer Support: Provide onsite assistance for integrating Grundfos products with system requirements.
  • System Servicing: Service and test all system hardware, including mechanical, electrical, electronic, and instrumentation components.
  • Supported senior engineers in the development of P&IDs and piping specifications.
  • Performed basic stress analysis under supervision and prepared support load reports.
  • Involved in as-built drawing preparation and turnover packages for project closeout.
  • Analyzed project requirements and designed solutions for complex engineering problems.

Mechanical Technician

NAPCO
DAMMAM
09.2013 - 10.2015
  • Service Engineering Team Supervision: Oversee the Service Engineering Team for maintenance, repair, and commissioning of pumping systems (firefighting pumps, chilled water pumps, utility water pumps, and control panels).
  • Task Delegation: Assign daily tasks to service engineers and technicians, prioritize job orders, and manage client agreements.
  • Customer Interaction: Act as the primary contact for customer calls 24/7, organizing staff for complaint handling and commissioning activities.
  • Maintenance Planning: Plan, schedule, and implement preventive and breakdown maintenance, leading all site maintenance activities and improving equipment performance.
  • Equipment Expertise: Maintain and repair a wide range of equipment, including centrifugal, gear, diaphragm, rotary and vacuum pumps, gearboxes, packaging machines, printing machines, compressors, blowers, heaters, filters, and conveyors.
  • Coordination and Compliance: Collaborate with the Section Head to direct technicians and contractors in electrical and instrument activities, ensuring compliance with SHE requirements.
  • Material Preparation: Prepare bills of materials for maintenance and air conditioning systems, supporting production schedules with the purchase and engineering teams.
  • Documentation and Updates: Document closeout actions related to HAZOP and toolbox meetings; develop and update equipment repair and overhaul work-lists for the site.

Maintenance Engineer

Alfa infra PVT LTD
Chennai
04.2012 - 08.2013
  • Mechanical-HVAC & Plumbing Execution: Oversee execution of mechanical HVAC and plumbing systems for various buildings, ensuring adherence to specifications, working methodologies, and project quality plans.
  • Equipment Erection and Commissioning: Manage the erection and commissioning of cooling towers, blowers, and other mechanical equipment for projects.
  • Material Preparation: Prepare bills of materials for plumbing systems, water piping (chilled, hot, and cooling water networks), and air conditioning systems according to work schedules.
  • Coordination: Liaise with clients, consultants, and the procurement team to select vendors, provide technical details, and finalize contracts.
  • Punch List Management: Generate punch lists, assist clients during walkthroughs, and ensure punch list items are addressed and closed.
  • Performance Recognition: Recognized as the best performer within the organization.
  • Progress Reporting: Submit daily progress reports for MEP activities and schedules for the following day.

Education

CATIA - Vibtation Analysis

CAT II
Chennai
04-2025

AVEVA PDMS -

Kakira drawing solution
11.2012

Bachelor of Mechanical Engineering -

ANNA University
Chennai, TamilNadu, India
10.2012

Skills

  • Rotating Equipment & Maintenance
  • Oil & Gas Systems
  • Water Treatment Systems
  • Mechanical Systems & Fabrication
  • Project Management & Team Leadership
  • Rotating Equipment
  • Technical Skills
  • Project Management & Leadership
  • Troubleshooting & Diagnostics
  • Safety & Compliance
  • Operational Optimization
  • Technical Documentation
  • Vibration Analysis & Monitoring
  • Alignment & Balancing
  • Condition Monitoring
  • CAD Software
  • Simulation & Analysis
  • Tools & Equipment
  • Maintenance & Management Software
  • PLC & SCADA
  • Piping & Fabrication
  • Vibration analysis
  • Testing and commissioning
  • Equipment maintenance

Affiliations

  • Member, American Society of Mechanical Engineers (ASME)
  • Member, American Petroleum Institute (API)
  • Member, Society for Maintenance & Reliability Professionals (SMRP)
  • Member, American Welding Society (AWS)
  • Member, Water Environment Federation (WEF)
  • Member, Vibration Institute

Certification

  • Certified Seal Assembly Artisan
  • Basic Offshore Safety Induction & EM
  • Vibration Analyst ISO Category I
  • H2S Competency / Awareness and Escape Level 2
  • SCE Saudi Council Engineer
  • Basic First Aid
  • Laser Alignment - Easy Laser
  • Flowserve Compressor Seal Training (Saudi)
  • Plant and Design Management System (PDMS)
  • Flowserve Basic Pump and Seals Training (Saudi)
  • AutoCAD, CAD
  • Flowserve Mechanical Seals Fundamental
  • Basic Manufacturing Knowledge (ToolingU.com)

Projects And Achievements

  • Al Jubail desalination plant RJPH2 Phase-2 desalination plant in Saudi Arabia produces a staggering 1,000,000 m3/day (World Largest desalination plant (Construction)
  • Yanbu Distribution Hub laying two 340-kilometer pipelines from the hub to Jeddah, and expanding the North Jeddah Bulk Plant.
  • Airport 2 ISTP (Independent Sewage Treatment Plant). 300,000 Cu.m/day expandable to 500,000 Cu.m/day of wastewater treatment.
  • Desalination & Sewage Water treatment Plant 60000 m3d, 40000m3d.
  • NWC - South Dhahran Wastewater Treatment Plant (WWTP) The plant will treat 70,000 cubic meters of water per day incoming from Dhahran Municipality through pipelines (O&M)
  • South Riyadh Project, Capacity: Reverse Osmosis Water Treatment Plant with capacity of 80,000 m3/day, Location: Riyadh, Saudi Arabia
  • Dammam Independent Sewage Treatment Plant (ISTP) Project, Capacity: Sewage treatment plant with a capacity of 200,000 m3 per day expandable to 350,000 m3 per day
  • O&M of Heet, Manfouha and Hayer Sewage Treatment Plants, Capacity: Sewage treatment plant with combined capacity of 600,000+ m3/day, Location: Riyadh, Saudi Arabia
  • AL-HUNAYY WATER TRANSMISSION PROJECT Capacity: 360,000 Cum / day, Pipe line length: 170 km, Twin Pipe Dia: 1200 mm, Main Pump Station: 1, Booster Pump Stations: 3
  • Best Employees of the Year (2015), (2018), (2021)
  • Perform thorough inspections, analyze performance metrics, utilize vibration analysis, consult P&ID drawings, document findings, plan and execute overhauls, and ensure safety training for all rotating equipment (pumps, blowers, compressors, valves, piping, turbines (Frame 05-10. Line Purging, blowdown & flushing).

References

  • Saran Kumar, Manager, SSEM, 24379@ssem.com.sa, 0565519068
  • Mohammed Hasssan, Plant Manager, M.Hassan@mowah.com, 0557288779
  • Siva Kumar, Maintenance Manager, siva@Napco.com, 0502458053
  • Guna, Director, Reachtoguna@gmail.com, +91 9942402120

Technical Skills And Tools

  • Vibration Analysis & Monitoring: Vibration Analyzers, FFT Analyzers, SKF, Brüel & Kjær, Emerson.
  • Alignment & Balancing: Laser Alignment, Balancing Techniques.
  • Condition Monitoring: Condition Monitoring Software, Data Acquisition Systems.
  • CAD Software: AutoCAD, SolidWorks, Revit.
  • Simulation & Analysis: MATLAB, ANSYS, COMSOL Multiphysics.
  • Tools & Equipment: General: Multimeters, Oscilloscopes, Vibration Analyzers, Pressure Gauges, Flow Meters, Thermal Cameras. Specialized: Hydraulic Testers, CNC Machines, Welding Equipment, Laser Cutters, Pipe Stress Analysis Software.
  • Maintenance & Management Software: CMMS (Computerized Maintenance Management System), MS Office Suite.
  • PLC & SCADA: Siemens, Allen-Bradley, Wonderware, Ignition, Honeywell.
  • Piping & Fabrication: CAESAR II, SmartPlant, Welding, Machining, Sheet Metal Fabrication.
  • Standards & Compliance: API, ASME, ASTM, ANSI.
  • ERP Systems: SAP, Oracle.
  • Document & Project Management: Document Management Systems (DMS), MS Project, Primavera.
  • Building Systems: HVAC, Plumbing, Fire Protection.

Personal Information

  • Passport Number: W0298505
  • Date of Birth: 02/02/90
  • Gender: Male
  • Nationality: India
  • Marital Status: Married
  • Visa Status: KSA Employment Visa - TRANSFERABLE

Accomplishments

  • Resolved product issue through consumer testing.
  • Collaborated with team of [Number] in the development of [Project name].
  • Documented and resolved [Issue] which led to [Results].
  • Supervised team of [Number] staff members.
  • Used Microsoft Excel to develop inventory tracking spreadsheets.

Work Availability

monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Work Preference

Work Type

Full TimeContract Work

Work Location

On-SiteRemoteHybrid

Quote

Every problem is a gift—without problems we would not grow.
Tony Robbins

Software

PDMS

Languages

Tamil
Native language
English
Advanced (C1)
C1
Hindi
Elementary (A2)
A2
German
Beginner
A1
Arabic
Beginner
A1
Malayalam
Upper Intermediate (B2)
B2

Interests

UPDATING

Timeline

Lead Testing and Commissioning Engineer for Mechanical

SAUDI SERVICES FOR ELECTRO MECHANICAL WORKS (SSEM)
10.2023 - Current

Testing and Commissioning Engineer Mechanical

SAUDI SERVICES FOR ELECTRO MECHANICAL WORKS (SSEM)
10.2021 - Current

Mechanical Engineer (NWC, SAUDI -APPROVED)

MOWAH(JV-VA-TECH WABAG,AZIZ)
10.2017 - 10.2021

Production Mechanical Engineer

MCI
10.2015 - 08.2017

Mechanical Technician

NAPCO
09.2013 - 10.2015

Maintenance Engineer

Alfa infra PVT LTD
04.2012 - 08.2013

CATIA - Vibtation Analysis

CAT II

AVEVA PDMS -

Kakira drawing solution

Bachelor of Mechanical Engineering -

ANNA University
Madhan Subramanian