MAHESH Pillai
Production Engineer
Dammam ,Eastern province
Summary
Analytical production engineer successful at reducing downtime and improving production processes. Hands-on individual comfortable working in close proximity with QA team to promote efficient product releases. Skillful in developing manufacturing processes and setting production goals. Proficient in MS Dynamics. Top-notch production engineer with proven expertise in designing and developing manufacturing processes, equipment and layouts. Skilled in troubleshooting with strong knowledge of lean manufacturing principles. Adept at using statistical process control and quality control methods to improve production.
Overview
9
9
years of professional experience
4
4
years of post-secondary education
Work History
Production Engineer
National Paper Products
Dammam
06.2014 - Current
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Maximized productivity by Number% by developing and implementing innovative production processes for new and existing products.
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
- Conducted trials to determine equipment and machine performance capabilities.
- Inspected all machines and equipment and provided necessary repairs.
- Reviewed product designs for manufacturability or completeness.
- Reported variance reports for production orders.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Investigated and proposed corrective actions for quality issues.
- Performed root cause analysis and implemented corrective actions.
- Communicated with other team members to enhance process and performance.
- Analyzed product and process and provided actionable solutions for changes to processes, products or quality standards.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Trained team on best practices to optimize production and improve quality.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
- Supervised entire production process and prepared proper documentation for dispatch.
- Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
- Procured raw materials essential for supply chain by negotiating with supply chain vendors.
Education
Anna University - Electrical, Electronics Engineering Technologies
Govt HSS
Konni-Kerala-India 06.2007 - 05.2011
Skills
Team Building
Production planning and control
Process enhancement
QA Management
Basic maintenance
Cost reduction
Quality assurance
Mass manufacturing
Paper products Specialist
Timeline
Production Engineer
National Paper Products
06.2014 - Current
Anna University - Electrical, Electronics Engineering Technologies
Govt HSS
06.2007 - 05.2011