MAHMOUD IBRAHIM

• Successfully managed multiple Metro Stations at BACS Riyadh Metro Project Line 1&2 simultaneously by prioritizing tasks according to urgency, resource availability, and alignment with organizational goals.
• Managed, planned, designed, scheduled phases and supervising the subcontractor activities for BMS and ELV Packages.
• Reviewed and Coordinated Project Design plans with other trades (Civil, Mechanical, Structural, Surveying, and Architectural).
• Met project deadlines without sacrificing build quality or workplace safety.
• Coordinated with cross-functional teams to resolve project issues and mitigate risks.
• Supervising the Engineering, Design, SAT, FAT, Installation, Testing & Commissioning, Startup and Handover of BMS / ELV system
• Coordinated with Project Controls and Procurement on the Procurement and Subcontract Strategies to be adopted
• Engaged in Coordination meetings with RMP-Packages 1 BACS- Consultant for design review, document and drawing approve
• Engaged in Coordination meetings with RMTP-Packages 2 and 3 (FAST and ANM Consortiums) for design challenge resolutions.
• Engaged in the Electrical and Special Systems (BMS, Tunnel Ventilation, Fire Alarm, Parking Control) Design review for project-wide scope (Stations, Depots, Park & Rides, Tunnels, Viaducts, and At-Grade Track) to ensure consistency among several design centers and compliance with the Employer Requirements, NFPA 130, NFPA 70, and NFPA 72.
• Led the Construction Works and project-wide design strategy for the Building Management System, Fire Alarm System, and Tunnel Ventilation system.
• Took lead on preparing engineering design claims and presented them to the Consortium Change Control Board. The Civil-Works JV position, with respect to disputed scope splits, was explained.
• Prepared project-wide material requisitions for BMS / ELV equipment and material.
• Prepared project-wide service requisitions for MEP Works and Specialist Subsystems (BMS, Fire Alarm, Tunnel Ventilation).
• Engaged in weekly design review meetings with the client for comment resolutions.
• Prepared and submitted value engineering proposals to the Civil-Works JV Management.
• Supervised site inspections held by the consultant.

• Supervising the Commissioning and Startup works related to Automation, Instrumentation systems and Handover activities.
• Adapt Automation Systems Engineering for various Process Systems
• A member of the company’s team, as Automation System Specialist Development Manager
• Resolved staff member conflicts, actively listening to concerns and finding appropriate middle ground.

Projects:

- SADARA Chemical Company,, KSA.

SADARA Chemical Company is a joint venture developed by the Saudi Arabian Oil Company (Saudi Aramco) and The DOW Chemical Company (Dow)

It is an unprecedented undertaking – the largest chemical complex ever built in the world in a single phase, with 26 integrated world-scale manufacturing plants, over 3 million metric tons of capacity per year, and a total investment of about USD 20 billion

There were about 20 ongoing sub-projects and they are in different stages but generally the overall project is in the commissioning phase

Job Description: ‎

• Led Automation Instrumentation commissioning group
• Review the document (Connection – Modification –implementation …….)
• Review the Hard wire connection
• Fat test for the cabinets
• Testing and modifying Software Logic according to Cause and effect diagram (using ABB 800xa Software).‎
• Creating graphic pages display for HMI
• Supervising Instrumentation installation, commissioning and testing.

• A member of the company’s team, supervising of various Automation Instrumentation Systems activities on site and keeping it running in a properly conditions
• Conducted team member meetings and updated members on best practices and continuing expectations.
• Enhanced team productivity by implementing efficient workflow processes and optimizing resource allocation.
• Mentored junior team members, providing guidance and support to enhance their career progression.
• Reduced operational costs through effective budget management and cost control measures.

Projects:

- BAJEL Power Station, BAJEL YEMEN

Establishing the Configuration for 100 MW power station(4 Wärtsilä Engines each of 25 MW) in BAJEL, Yemen by using Schneider Quantum PLC and Wonderware HMI

· Job Description: ‎

- Set clear team goals and delegated tasks and set deadlines.

- Review Project documentations for establishing proper interfaces with different systems

- Review Engineering designs

- Establishing the control networks and guiding the Implementation of the DCS control system

- Attending FAT / SAT testes with the client

- Mabruk Oil Operation SAT-12 , SERT, LIBYA

Configuration, Development, Commissioning and Start up for Oil and Gas Mabruk Field (SAT 12) at Libya, using ABB AC800xA for DCS + and PLANTGAURD For ESD and F&G system

Job Description:‎.‎

- Performing site survey, client meeting for development the Engineering design

- Assigning resources for SCADA HMI design (GRAPHIC PAGES)., Functional Logic design , Process Alarms List, Reports, Historical Trend Design, and Database software configuration.‎

- Guiding site installations, testing and commissioning, startup and Handover system to clint

• A member of the company’s Maintenance team, supervising of various Automation Instrumentation Systems activities on site and keeping it running in a properly conditions.
• A member of the company’s, , supervising of various Automation Instrumentation Systems activities on site and keeping it running in a properly conditions
• Conducted team member meetings and updated members on best practices and continuing expectations.
• Enhanced team productivity by implementing efficient workflow processes and optimizing resource allocation.
• Preventive Maintenance plans using Global Maintenance Solution Program (GMS) at CPTL (TOTAL-Libya) Oil and Gas fields, Libya
• Leading the Preventive Maint1enance Activities for DCS ABB 800xAProcess Control System
• Leading the Preventive Maintenance Activities for ESD / F&G ABB Plantguard System
• Leading the Preventive Maintenance Activities for ECS System (Electric Control System) Schneider Quantum PLC
• Leading the Preventive Maintenance Activities for other Utility Packages PLC system at site (Allen Bradley PLC MicroLogix 1000 – Allen Bradley PLC ControlLogix RS Logix 5000 and RS Logix 500 - Siemens S7 400 – Siemens S7 300 – VSD – HIMA BMS- UPS)
• Supervising, troubleshoot, repair and maintain different instrumentation systems
• Participate in the preparation of full documents for clients requested modifications
• Participate in creating clients requested modifications after approval.

• Managed budgets for automation projects, ensuring resource allocation aligned with company objectives while minimizing overhead costs.
• Developed custom automation software, streamlining processes and saving time on manual tasks.
• A member of the company’s team, as Specialist Automation Development Engineer for various Automation Systems
• Evaluated new technologies in the field of automation engineering, making informed recommendations to drive company growth.
• Mentored junior engineers, providing guidance on best practices for automation design and implementation.
• Streamlined the transition from manual to automated processes by identifying potential bottlenecks and working closely with affected departments to address concerns proactively.
• Establishing and development of industrial control software for industrial plants using different programming languages
• Participate in the developing of industrial engineering for automation cabinets and marshaling
• Supervising Engineering, constructions, testing & commissioning, startup and Handover of different automation systems.

Projects:

- NK1 Pumping station, HASSI MASSOUD, ALGERIA

Configuration, Development, Commissioning and startup of DCS system for 3 Oil Pumping Station from HASSI MASOUD to BISKRA and SKIKDA at Algeria.

Job Description:

- Implementation, testing& commissioning and startup of the ABB SCADA system between 3 Pump station across the pipe line (SP1 – SP3 – TA)(Using ABB RTU560 Software).

- Implementation of ABB DCS PLC’s & ABB ESD/FG PLC’s logic and software.

- Configuring the MODBUS (serial communications) between ABB DCS and other PLC’s Utility units.

- Graphic pages design and OPC Server Configurations.

- Site commissioning, startup, troubleshooting, system modifications and Handover to clinet

- TFT GAS Pumping Station, TFT, ALGERIA

Configuration, Development, Commissioning and Start up for GAS Pumping Station in TFT Algeria, using ABB AC800F for DCS + Tenore for HMI + PlantGuard for ESD and F&Gsystems

· Job Description:

- Implementation of the ABB DCS PLC’s logic and software.

- Implementation of the ABB ESD/FG PLC’s logic and software.

- Configuring the MODBUS (serial communications) between ABB DCS and other PLC’s Utility units.

- Developments and Graphic pages design.

- OPC Server Configurations.

- Site commissioning, startup, troubleshooting and modifications of the system.

- TCO Oil & Gas Field, TENGIZ, KAZAKHSTAN

Commissioning and Site Installation for Oil & Gas filed in TENGIZ-Kazakhstan using ICS TRILPEX - TRUSTED systems.

· Job Description:

- Site commissioning and startup

- Loop testing & troubleshooting

- System startup and handover

- TOURAH Cement–Mills 1A-2B FEEDERS

Revamping of Classic control system for Raw Mills 1A and 2B feeding systems, using Modern ABB 800xA DCS control system.

· Job Description:

- Site surveys and Offer development

- Hardware engineering (control system panel layouts, local panel layouts, wiring diagrams…etc)

- Panel manufacturing and follow-up - FAT

- On-site system installation and power-on

- Loop testing & troubleshooting - SAT

System startup and handover

- BBK Oil & Gas Field, HASSI BERKIN, ALGERIA

Configuration, Development, Commissioning and Start up for Oil and Gas Production Field at BERBERKIN, Algeria, using ABB AC800F for DCS + TENORE for HMI + PLANTGAURD For ESD and F&G system

· Job Description:

- Implementation of the ABB DCS PLC’s logic and software.

- Implementation of the ABB ESD/FG PLC’s logic and software.

- Configuring the MODBUS (serial communications) between ABB DCS and other PLC’s Utility units.

- Developments and Graphic pages design.

- OPC Server Configurations (using ABB TENORE Software).

- Site commissioning, startup, troubleshooting and modifications of the system.

- Preparations of the I/O list (input / output) and Punch List fulfillment.

- Instructor Engineer for ESD / F&G system (Site Training).

Participate in the Preventive Maintenance activities plans for 1 year on site.

- EMISAL Salt Factory, FAYOUM, EGYPT

Revamping of Old Control System Siemens S5 for a Salt factory in FAYOUM using Siemens PCS7 control system + SIMOCODE for MCC

Job Description:

- Site surveys and Offer development

- Hardware and Software engineering (control system panel layouts, local panel layouts, wiring diagrams…etc)

- Recreating control Logic from original project documents

- Panels manufacturing and follow-up - FAT

- On-site system installation and power-on of the controller system

- System switch over achieved in less than 24 hours

- KHARG Methane Field , IRAN

Configuration and Development for Oil and Gas refinery at KHARG, Iran, using ABB AC800F for DCS + TENORE for HMI

Job Description:

- Implementing and Developments of Graphic pages design

- Preparation of DCS system Data base.

- TOURAH Cement Raw Mills 1A-2B, CAIRO, EGYPT

Revamping of Classic control system for Raw Mills 1A and 2B using: ABB 800xA control system - AC800M.

Job Description:

- Site surveys and Offer development

- Hardware engineering (control system panel layouts, local panel layouts, wiring diagrams…etc.)

- Recreating control Logic from original relay logic diagrams

- Panel manufacturing and follow-up - FAT

- On-site system installation and power-on

Loop testing, troubleshooting – SAT, System startup and handover

• A member of the company’s team, as Specialist Development Engineer for various Automation Systems
• Establishing and development of industrial control software for industrial plants using different programming languages
• Actively participated in professional development opportunities, staying up-to-date with industry advancements and continuously improving skillset.

Projects:

- Al FAYIOM Sugar Factory

Development and upgrading of Mitsubishi DCS Control System.

· Job Description:

- Site surveys and Offer development

- Hardware engineering (control system panel layouts, local panel layouts, wiring diagrams…etc)

- HMI Software Developing

-ASCC MAGUIN KILN

Configuration and Development of New Control system for a new Sodium carbonate cook kiln: Siemens S7-300 controllers + WinCC as HMI

· Job Description:

- Site surveys

- Hardware engineering (control system panel layouts, local panel layouts, wiring diagrams…etc)

- Recreating control Logic from original projects documents

- On-site system installation and power-on of the controller system

- Loop testing & troubleshooting – SAT

- ASCC KILNS MAERS & KOSIK

Revamping and Upgrading of Siemens S5 Control System of a Sodium carbonate Gas kiln and a Sodium carbonate cook kiln to Siemens S7-400 controllers + WinCC as HMI

· Job Description:

- Site surveys and Offer development

- Hardware engineering (control system panel layouts, local panel layouts, wiring diagrams…etc)

- Recreating control Logic from original projects documents

- On-site system installation and power-on of the controller system

- System switch over achieved in less than 24 hours (for each kiln)

• Compact PLC system
• Different types of UPS
• Different Types of VSD
• In-depth knowledge of data sheets, instrument drawings, I/O wiring diagrams, P&IDs, drawing and specifications
• Good knowledge of Instrumentation installation, commissioning & QC inspection
• Ability to troubleshoot, repair and maintain instruments and instrumentation systems
• Review all Subcontractor Technical Documentation
• Ensure supplied instrument and equipment complied with project specifications
• Witness calibration of instrumentation, commissioning of the following equipment: Smart Flow, pressure, temperature, level transmitters, different control valves, pressure gauges and Fire & Gas alarms
• To undertake inspection of vendor skids before final acceptance by client
• Followed all safety practices and procedures and corrected unsafe work practices
• Witness the Factory Acceptance Tests (FATs) and Site Acceptance Tests (SATs)
• Responsible for commission and pre-commission activities of all field instruments
• Carryout functional test of ESD, DCS and SCADA with different vendors
• Preparing as build drawing
• Works with vendor technical representatives to resolve equipment technical problems
• Making punch list, NCR and giving corrective actions to be performed
• Inspection of cable laying, termination, gland and megger testing
• Inspection of different instrument installation according to Hook-up, instrument location and P&ID drawing
• Has a good background about VSD systems (Variable Speed drives) such as UNICO VSD devises and Baker Hughes (CENTRILIFT VSD)
• Has a good background about UPS systems “Uninterrupted Power Supply”
• Has a good background about Electrical Networks Systems, Protection Relays and MCC systems “Motor Control Center”.

• Bajel, Yemen
• Establishing the Configuration for 100 MW power station(4 Wärtsilä Engines each of 25 MW) in BAJEL, Yemen by using Schneider Quantum PLC and Wonderware HMI
• Job Description: ‎
• Review the document (Connection – Modification –implementation …….)
• Review the Hard wire connection
• Establishing the control networks
• Implementation of the DCS system
• Software Logic according to Cause and effect diagram
• HMI Design (all the graphic pages display)
• Configuration for all the stations and OPC
• Modbus testing between the DCS and the Turbine and switchgears in electrical room

• Sharara, LIBYA
• Configuration and Development of DCS system for El Sharara Power Plant: ABB AC800F + PCP HMI
• Job Description:
• Supervision and assistance of the control systems hardware installation (control panels and control room consoles and stations…etc)
• Installed all network components
• System Power-on
• Loop testing & troubleshooting

• Design, Manufacturing and installation for all interface panels between Electrical room Circuit breakers and DCS system
• Job Description: ‎
• Automation site survey.‎
• Automation Engineering design
• Fat test for interface panel
• Commissioning for the interface panel in Gabal Elzayt site
• Database software configuration.‎
• Alarm List implementation.‎
• Event List implementation.‎

• IN SALAH, ALGERIA
• Configuration and Development of 6 Potable Water Pumping Station from IN SALAH to South of ALGERIA (TAMANRASSAT City) along 800 KM using Schneider Quantum PLC and CITECT HMI, Review the document (Connection – Modification –implementation …….)
• Review the Hard wire connection
• Software Logic modifications according to Cause and effect diagram
• HMI Graphic pages updating
• Commissioning , Loop testing , start up& troubleshooting