Mallikharjun Rao Paruchuri
Jubail,Saudi Arabia
Summary
I am a highly experienced Maintenance Engineer with 15+ years of experience in troubleshooting, diagnosing, and repairing a wide range of equipment. Accomplished professional with expertise in Maintenance and reliability engineering, specialising in predictive maintenance and complex problem analysis. Demonstrates strong leadership competency and excels in fault identification, equipment troubleshooting, and root cause analysis. Proven track record in minimising downtime through effective planned preventative maintenance programmes and manufacturing equipment repairs. Adept at spare parts and inventory management, with proficiency in Excel to optimise operational efficiency. Committed to advancing career goals by driving innovation in reliability engineering and maintenance strategies.
Overview
18
18
years of professional experience
4
4
years of post-secondary education
Work history
Sr Mechanical Maintenance engineer
KBR, Inc.
Al Jubayl, Saudi Arabia
06.2019 - Current
- Liaised with suppliers whilst negotiating cost-effective deals on spare parts.
- Provided on-call emergency repairs, resulting in minimal production downtime.
- Drafted technical reports post-maintenance work for improved documentation process.
- Enhanced machinery efficiency by performing regular maintenance checks.
- Trained junior engineers, boosting team productivity.
- Performed complex diagnostics tests resulting in early fault detection.
- Improved plant uptime with proactive system improvements.
- Ordered spare parts as required for efficient workflow management.
- Advised management about equipment status leading to informed decision-making.
- Handled heavy machinery moving tasks, ensuring minimal disturbance in the workplace.
- Conducted risk assessments prior to any repair or installation work for enhanced worker safety.
- Performed preventative maintenance tasks for prolonged machine longevity.
- Identified mechanical faults, leading to increased production levels.
- Installed new machines seamlessly while maintaining optimal workflow.
- Implemented energy-saving measures which reduced operational costs.
- Utilised CAD software for detailed part designs, improving accuracy during replication.
- Managed inventory of tools and parts, ensuring ready availability when needed.
- Collaborated with the design team to improve machinery efficiency.
- Maintained health and safety standards to ensure a safe working environment.
- Repaired faulty systems promptly, reducing disruption in daily operations.
- Worked with heavy duty mechanical machinery including pumps, motors and bearings.
- Skilfully determined root cause of mechanical issues before implementing appropriate solutions.
- Executed expert troubleshooting, fault finding and reconditioning activities on diverse range of [Type] machinery.
- Advised site manager on mechanical works and plans using specialist [Area of Expertise] knowledge.
- Project managed timely and efficient execution of [Number] [Type] upgrades and installations monthly.
- Gained [Number] years experience in FMCG environment.
- Organised specialist procurement of fixtures, fittings or components to maintain adequate inventory levels in line with projected demand.
- Helped to increase throughput and efficiency of operating plants by [Number]% by implementing process improvement initiatives.
- Worked in multidisciplinary teams of up to [Number] to identify, diagnose and repair [Type] faults.
Maintenance engineer
AYTB LTD
Al Jubail, Saudi Arabia
11.2014 - 05.2019
- Developed comprehensive fault reports after every repair task, contributing to improved troubleshooting procedures.
- Provided expert advice during crucial decision-making processes concerning machinery investments.
- Conducted emergency repairs for minimal downtime in production.
- Minimised machine failures through meticulous routine inspections.
- Suggested improvements to equipment, enhancing operational performance.
- Maintained a high standard of workmanship whilst adhering to safety regulations at all times.
- Ensured optimal efficiency by conducting regular maintenance checks on machinery.
- Troubleshot and resolved technical issues promptly, ensuring smooth operations within the facility.
- Collaborated closely with design team on equipment upgrades for enhanced productivity.
- Managed spare part inventory effectively to minimise delays due to unavailability of necessary components.
- Improved plant safety with the implementation of preventative maintenance programmes.
- Negotiated contracts with suppliers, driving cost savings without compromising quality of parts or service received.
- Maintained accurate and up-to-date records of equipment maintenance activities and repairs.
- Minimised plant breakdowns with rigorous Planned Preventative Maintenance (PPM).
- Responded to plant breakdowns and emergency callouts.
- Monitored and controlled inventory levels for spare parts for optimal stock levels.
- Liaised with contractors and third parties to facilitate specialist maintenance.
Senior Engineer
Lanco Infratech Ltd
Al-Anbar province, Iraq
05.2011 - 10.2014
- Commissioned and tested major industrial equipment, ensuring optimal performance.
- Provided technical support during installation, start-up, testing and system maintenance phases.
- Streamlined commissioning processes for improved turnaround times.
- Ensured adherence to regulatory standards throughout the commissioning process.
- Organised meetings with stakeholders to communicate progress updates.
- Read and interpreted drawings and specifications to complete site acceptance testing.
- Developing and executing commissioning plans, performing on-site testing, troubleshooting issues, and preparing final reports and documentation
- Define the scope and objectives for commissioning.
- Create and implement detailed commissioning and test plans.
- Review technical documentation, project plans, and contractual requirements.
- Supervise and perform system and equipment tests.
- Conduct functional performance and reliability tests.
- Manage power, cooling, and control systems validation.
- Diagnose and repair faults and deficiencies in systems.
- Investigate problems and make recommendations for improvements.
- Liaise with clients, project engineers, contractors, and vendors.
- Supervise technical staff and coordinate field activities.
- Communicate project status, risks, and issues to stakeholders.
- Ensure all commissioning activities comply with safety and regulatory standards.
- Prepare and maintain commissioning records, test reports, and final documentation.
- Provide training to operational staff on new systems.
Project engineer
lanco infratech limited
Vijayawada, India
05.2008 - 04.2011
- Cooperated closely with architects and construction personnel during project planning stages, ensuring comprehensive integration of all aspects into the overall plan.
- Implemented strict safety regulations, securing a safe working environment for all staff members.
- Managed a team to deliver high-quality outputs within tight deadlines.
- Liaised with clients to identify their requirements, leading to customer satisfaction and repeat business.
- Established robust quality controls for improved product durability.
- Coordinated cross-functional teams, resulting in seamless project execution.
- Enhanced system reliability with rigorous testing and validations protocols.
- Completed projects within stipulated timelines whilst maintaining rigorous quality standards.
- Led multi-disciplinary reviews, generating comprehensive feedback for design improvements.
- Identified potential risks for proactive mitigation and avoidance of project delays.
- Optimised project performance by implementing efficient engineering solutions.
- Collaborated with suppliers for procurement of high-quality materials at cost-effective rates.
- Visited sites to check project progress and eliminate bottlenecks.
- Scheduled projects and resources to meet deadlines whilst achieving target spends.
- Reviewed designs, plans and reports to ensure constant compliance with project specifications.
- Produced project progress reports for stakeholder reviews and meetings.
Education
Bachelor of Technology - Mechanical
Jawaharlal Nehru technological university
India 06.2003 - 05.2007
Skills
- Predictive maintenance
- Complex problem analysis
- Mechatronics expertise
- Leadership competency
- Reliability engineering
- Fault identification
- Spare parts management
- Inventory management
- Excel proficiency
- Downtime minimisation
- Planned preventative maintenance (PPM) programmes
- Fault Diagnosis
- Equipment troubleshooting
- Root Cause Analysis
- Manufacturing equipment repairs
- Asset performance evaluation
- Failure mode effects analysis
- Proactive maintenance
- Resilience during equipment failures
Languages
English
Advanced
Hindi
Upper intermediate
Telugu
Native
Timeline
Sr Mechanical Maintenance engineer
KBR, Inc.
06.2019 - Current
Maintenance engineer
AYTB LTD
11.2014 - 05.2019
Senior Engineer
Lanco Infratech Ltd
05.2011 - 10.2014
Project engineer
lanco infratech limited
05.2008 - 04.2011
Bachelor of Technology - Mechanical
Jawaharlal Nehru technological university
06.2003 - 05.2007