Microsoft Office
Mazin Abdalla
Operation Engineer, Grain Miller, Process Engineer, Production Supervisor
Khartoum,Khartoum
Summary
Proven track record of increasing production yield revenues, streamlining operations, evolving process to improve strategies and creating a team work environment to enhance productivity. Ability to organizing, planning and coordinating the branches and working towards development including requirement analysis, product specifications, verification & validation and so on. Ensuring high quality of components made and making improvements for achieving better quality. Expertise in material operations, good management, in-process inspection, team building and co-ordination with internal / external departments. Capable to coordinate with maintenance and managing downtime, execution of strategic plans, process & equipment managing, capacity utilization, process control, cost management, audits & inspection and quality assurance. Effective communicator with relationship & negotiation skills.
Overview
19
19
years of professional experience
8
8
years of post-secondary education
2
2
Languages
Work History
Production Supervisor
Saudi German Company
Dammam, Eastern Province
12.2016 - Current
- Collaborated with management and engineering teams to develop and implement innovative strategies for maximizing production efficiency without compromising quality standards.
- Cultivated professional working relationships with peers and supervisors
- Ensured that plant controls and shutdown systems are operated in safe manner.
- Routinely checks to ensure that all process safety features are properly activated.
- Demonstrated commitment in maintaining and improving quality results and quality assurance systems.
- Ensured that SOPs, WIs, quality systems and quality programs are implemented correctly and clearly communicated to all employees.
- Ensured that each section is fully staffed, trained and capable to achieve customer's Quality and Satisfaction.
- Assisted in the implementation of new systems or machinery upgrades for enhanced productivity and cost savings
- Guided operators, checking products quality, plants utilization/efficiency, reporting and analyzing production data.
- Supervised daily activities of operation area organization, raw and finished materials arrangements with warehouse team.
- Exercised general coordination over plant maintenance work includes initiating request for maintenance services, issuing permits for work to be carried out following Safety Procedures and checking to confirm after that works is successfully completed (Tags in/out method).
- Executed activities assigned by direct managers, carried out supervisor duties and excesses financial authority at level established by management for position.
- Cultivated professional operation problems troubleshooting, communicating with specified personnel to maintain.
- Consistently met or exceeded production targets while maintaining strict quality standards, resulting in increased customer satisfaction
- Controlled production output accordance with instructions of his superiors and production planner schedule.
- Managed raw materials recipes for each product and arrange monthly stock take inventory.
- Improved recyclable and waste materials.
- Enhanced spare parts requisition orders and control minimum stock with end users and submit approved orders to purchase.
- implemented spare part inventory and inventory stock take, issuance and storage.
- Managed spare parts receipt and generate good receipt reports accordingly.
- Generated item codes and manage storage materials within standard arrangements.
- Generated periodic spare parts reports including receipts, issuance, available stocks and general consumables.
- Analyzed and control spare part consumption rates for each item movement.
Line Supervisor
Sayga Flour Mills Company -DAL Group
01.2013 - 02.2016
- Line supervisor.
- Acted as back-up for Operations Supervisor/Assistance Production Manager in absence.
- Spearheaded responsibility of Manpower covering is 5 Process Engineers,2 Senior Process Engineers, 4 Packaging Senior Technicians, 36 Packaging Machine's Operators and over 15 labors.
- Supervised ongoing daily production phases.
- Monitored daily production tasks to target weekly and monthly production plan.
- Analyzed entry of all process control related data into Performance Manager (EERPs, as Sage, ON KEY 4.
- Performed all tasks assigned from Production Manager.
- Acted as Representative for Sayga in leased Mills.
- Team member in QMS internal audits.
- Increased overall productivity by optimizing resource allocation and scheduling based on workload demands.
- Managed personnel effectively by providing clear expectations, ongoing feedback, and opportunities for growth and development.
- Coordinated with other departments to maintain smooth and efficient product flow.
- Maintained safe work environment by enforcing strict adherence to safety protocols and guidelines.
- Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays
- Implemented QMS system, QC protocol and safety regulation.
- Implemented, shared and executed 5S Program - Lean Wave.
- Evaluated employee performance regularly to identify strengths and areas for improvement while providing constructive feedback for professional development.
Milling Process Engineer/Senior Process Engineer
Sayga Flour Mills Company -DAL Group
10.2005 - 12.2012
- Performed daily production and offered packing quota to target monthly planning
- Implemented quality protocol to handle raw materials and to deliver finished good.
- Managed daily operations optimization and ensure/review production data entry in ERPs (Sage, On key4-Pragma)
- Analyzed operation data to ensure accuracy of operations to maximize production yield.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Established communication with upper, online and lower level to made troubleshooting and to decrease breakdown time.
- Built inventory management systems for industrial facilities and reviewed existing systems to identify potential for optimization.
- Reviewed processes, identifying areas requiring improvement.
- Interfaced with area teams to verify application of technical details.
- Developed and implemented process improvements to reduce costs and increase efficiency in industrial production.
Operation Engineer
Khartoum Petrochemical Company
12.2002 - 9 2005
- Key Result Areas: 1st year as shift operator, six months to control technician and labors following up daily operation activities in PP pelletization unit operating PP extruder machine, control blending utilities, manage packing processes, manage waste and prepare daily and monthly reports.
- Next six month as plant operator to operate PP polymerization unit and LPG distillation unit as well as utilities (low and high propylene recovery units). 2nd year as shift leader in DCS control room (Yokohama centum CS 3000) to operate LPG distillation unit and PP polymerization unit and their utilities.
- Championed culture of continuous learning and professional development among team members, constantly seeking opportunities for growth.
- Review Poly Propylene plant and operating data on daily basis and follow up optimization of PP process operations and designs and implements special testing programs as necessary to anticipate, evaluate and resolve process problems.
- Participate in process trouble shooting, identifying respective causes of problems and recommending changes or alterations of operation parameters to avoid recurrence of problems.
- Troubleshot complex issues under tight deadlines, prioritizing tasks effectively to minimize disruptions to ongoing operations
- Established logical shut down and start up procedures as well as carries out execution of regeneration of propylene refining unit implementing plant safety guidelines.
- Control inventory of chemical additives for plants and prepare materials /equipment's requisition specifications as per design considerations.
- Leveraged industry best practices when approaching problem-solving situations or designing new systems.
Education
Associate of Applied Science - Grain Milling And Handling
National Association of British And Irish Millers
UK 08.2013 - 07.2015
Associate of Science - Computer Science
University of Gazira
Sudan 06.2001 - 06.2003
Bachelor of Science - Chemical Engineering
University of Gezira
Sudan 08.1998 - 03.2003
Skills
Process Improvement
undefinedPreferable Work Location
Any where
Personal Information
- Iqama Status: Transferable
Software
On Key 4- Pragma
Sage
E-Commerce
Microsoft Dynamics AX 2012
Timeline
Production Supervisor
Saudi German Company
12.2016 - Current
Associate of Applied Science - Grain Milling And Handling
National Association of British And Irish Millers
08.2013 - 07.2015
Line Supervisor
Sayga Flour Mills Company -DAL Group
01.2013 - 02.2016
Milling Process Engineer/Senior Process Engineer
Sayga Flour Mills Company -DAL Group
10.2005 - 12.2012
Operation Engineer
Khartoum Petrochemical Company
12.2002 - 9 2005
Associate of Science - Computer Science
University of Gazira
06.2001 - 06.2003
Bachelor of Science - Chemical Engineering
University of Gezira
08.1998 - 03.2003
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