Mohamed Gamal Ahmed

More than 16 years of hands-on experience highly skilled in industrial/oil & gas inspection and quality control of welding, TPI, NDT, Vendor inspection, vendor assessment, auditing, technical recruiting and preparing technical proposals. TPI, Welding inspection, Coating inspection, Auditing, QA/QC, Vendor assessment, OCTG/ drilling tools inspection, Lifting equipment inspection Line pipes, valves & structural steel.

• Best project Engineer of the year - 2022

• Certified Quality Consultant (CQC). National Quality institute - Egypt
• AWS CWI- Certified welding inspector (Cert.# 17103951) - Exp. Date Oct. 2023
• ASNT level II MT, PT, RT & UT (Valid)
• LEEA qualified inspector (Lifting Equipment Engineers Association) Part#1
• Attendance course for ASME VIII, ASME II, ASME IX, ASME B31.3 by authorized ASME inspector.
• Qualification of Radiation protection officers Training (RPO’s).
• Training Course for lead auditor ISO 9001.
• Attendance course for API 570
• Crosby User's Guide for Lifting – online course
• Lean six sigma – Yellow belt – online course
• HUET (Helicopter Underwater Escape Training)

Aramco Approval Ref: SAP# 80000876  

• QM 03 ARAMCO approval for- Mechanical inspector – General (CBT passed)
• QM 04 ARAMCO approval for - Non-Destructive Examination (CBT passed)
• QM 07 ARAMCO approval for – Valves (CBT passed)
• QM 08 ARAMCO approval for - Fittings (CBT passed)
• QM 09 ARAMCO approval for – Gaskets (CBT passed)
• QM 12 ARAMCO Approval- Non critical coating (CBT passed)
• QM 15 ARAMCO approval for- Structural Steels inspection (CBT passed)

   ADMA approval – TPI (Approval for project)

   Saudi Electric Co. approval– for (Overhead Cranes   & structural steel)

   SWCC approval for Line pipe manufacturing.

QMS Auditor/lead   auditor course- online course
 

Project: Manufacturers and contractors assessment as per ISO 9001

Client: SABIC - National Water Company NWC.

Vendor: various vendors within Saudi Arabia

Position: Assessor

Scope of work:

· Assessment of vendor’s system as per iso 9001: 2015

· Evaluating the capability of vendors acc. to client’s approved check list.

Project: Witness manufacturing of 4” 1500 psi RTP pipes

Client: OMAN OIL

Vendor: NOV FIBERGLASS

Position: TPI

Scope of work:

· Witness manufacturing stages (extrusion – composite - jacketing)

· Witness hydrotest

· Witness lab tests (DSC testing – burst test – ring crush test)

· Visual and dimensional inspection

Project: Line Pipes manufacturing for Water Transmission System project

Client: SSEM - SWCC

Vendor: WELSPUN

Position: TPI

Scope of work:

· Attending fit up, final visual inspection during fabrication.

· Inspection of Fabrication, welding, (NDT);

· Witnessing non-destructive examinations;

· Witnessing of hydro test, vacuum test air test, chalk test and load test;

· Witnessing of ultrasonic test, liquid penetrant test and magnetic particle test on primary and special areas;

· Authentication of inspection, progress and testing reports;

· Ensuring compliance with QA standards and procedures.

Project: Line Pipes for Water Transmission System (July 2019 – Apr.2020)

Client: Saline Water Conversion Corporation (SWCC)

Vendor: Group Five Pipe Saudi Manufacturing

Position: TPI

Scope of work:

· Attending fit up, final visual inspection during fabrication.

· Inspection of Fabrication, welding, (NDT);

· Witnessing non-destructive examinations;

· Witnessing of hydro test, vacuum test air test, chalk test and load test;

· Witnessing of ultrasonic test, liquid penetrant test and magnetic particle test on primary and special areas;

· Authentication of inspection, progress and testing reports;

· Ensuring compliance with QA standards and procedures.

Project: Steel Structure (Sakaka Solar Plant)- Nov. 2018 to June 2019

Client: NEXTracker / Mahindra

Vendor: Al Yamamah Solar systems Manufacturing.

Position: TPI

Scope of work:

· Cutting and fit up inspection / release beams for drilling.

· Dimensional inspection and sizes verification.

· Final release of beams for galvanizing.

· Galvanizing inspection.

· Packing and release for shipping inspection.

· Reports review for all applicable inspection stages.

· Issuance of IRC and final documents review.

Project: New construction of Tanks.

Client: ADMA -OPCO

Vendor: CBI manufacturing co.

Position: TPI

Scope of work:

· Verifying WPS and welders Qualification

· Verifying NDE , PWHT and painting procedures

· Witness of fit-up and welding of bottom and floating roof components.

· Witness of leak test

· Visual inspection for shell plates bevels prior to welding.

· Visual and dimensional inspection for nozzle/manhole installation.

· Review for NDE reports

· Visual inspection for all completed welds

Project: Storage spheres - Witnessing and Supervision of Inspection, Examination and Testing of process manufacturing of storage spheres (ORPIC/LIWA plastic project) .

Client: ORPIC.

Vendor: CBI manufacturing co.

Scope of work:

· Material receiving inspection

· Verifying WPS and welders qualification

· Verifying NDE , PWHT and painting procedures

· Visual inspection for shell plates bevels prior to welding.

· Visual and dimensional inspection

· Review for NDE reports

· Visual inspection for all completed welds

Project: Steel Structure (Dhahran Residential community expansion- ARAMCO)-

Client: ARAMCO

Vendor : Cleveland

Position: TPI

Scope of work:

· Storage and handling surveillance inspection of material.

· Cutting and fit up inspection / release for welding.

· Welding inspection of trusses Assembly.

· Dimensional inspection and sizes verification.

· Final release of trusses Assembly for galvanizing.

· Galvanizing inspection.

· Packing and release for shipping inspection.

· Reports review for all applicable inspection stages.

· Issuance of IRC and final documents review.

Project: Valves (Witnessing and Supervision of Inspection, Examination and Testing of process Valves Qualification for ARAMCO). 2016-2017

Client: Pan Gulf Valves

Vendor : Pan Gulf Valves

Scope of work:

· Review of supplier material test report

· Review supplier NDT reports

· Witness of PGV Receiving inspection

· Witness of PGV chemical & Mechanical testing

· Witness of PGV NDT inspection

· Witness of In process Inspection

· Witness of welding process

· Witness of NDT inspection

· Witness of Assembly process

· Witness of Hydro testing process

· Witness of painting inspection

· Witness of Fugitive emission test

· Witness of Fire safe test

· Witness of final inspection As per API 591 check lists

Project: Coating inspection for Pipes and Fittings (Yanbu Medina Water Transmission System- SWCC)-2016

Client: Sinopec international petroleum service

Vendor: Arabian Pipe Coating (APCO).

Scope of work:

· Raw material inspection:

· Fittings receiving inspection:

· Surface preparation inspection.

· Coating application witness and coating inspection of the pipes.

· Review Calibration stickers and certificates for inspection equipment.

· Fittings Identification and marking of the all fittings.

Project: Steel Structure (Yanbu Madinah Water Transmission System- SWCC)-2016

Client: SINOPEC INTERNATIONAL PETROLEUM SERVICE

Vendor: Zamil Steel.

Scope of work:

· Review of WPS/PQR/WQTR/NDT Procedures/Welding consumables.

· Review of MTC.

· Monitoring of Dimensional inspection & Visual Inspection for material preparation.

· Witnessing at random the fabrication and fit up components.

· Verifying the actual welding parameters & welders’ qualifications.

· Witnessing at random the visual inspection of primary/secondary members & Ultrasonic test for welds

· Witnessing at random the paint material, surface cleaning, paint DFT & WFT, visual inspection of coat and touch up repair.

· Hold of pre-shipment inspection, review of packing inspection and final inspection dossiers before submittal to client

Project : Pipes, GRE Pipes, Pumps (Royal Commission Project)

Client: Saudi Services for Electro-Mechanical Works

Vendors : Future pipe – Suhaimi Pumps – Globe tech – Pan Gulf Valves- Amiantit – Raymond SA.

Position : Vendor Inspector

Scope of work:

· Painting and final Coating inspection

· GRP / GRE Pipes final inspection

· Pump’s inspection (Visual, Dimension and Performance test).

· Internal cement mortar lining inspection.

Project : Overhead Cranes (Conversion of Hail – Saudi Electric Company)

Client : Al-Toukhi.

Vendor : Saudi Cranes

Position : Vendor Inspector

Scope of work:

· Witness of OHC (Overhead Crane). testing

· Visual and Function test for OHC and Chain blocks.

· SWL and proof load test.

· Witness Deflection test.

· Documents review

Project : Submerged Arc Welded helical Pipes for Water Transmission System -2016

Client: Saline Water Conversion Corporation (SWCC)

Vendor : Group Five Pipe Saudi Manufacturing.

Scope of work:

· Raw material inspection

· Witness Manufacturing Procedure Qualification Tests (MPQT) .

· Witness Mechanical Testing & Chemical analysis

· Monitoring welding process

· Witness of WPS/PQR/WPQ

· Witness of visual insp., Hydrotest and NDT

· Witness and approval for weld repair areas.

· Documents review.

Project: Surge Vessels (Yanbu Madina Water Transmission System- SWCC)-2015

Client : SINOPEC INTERNATIONAL PETROLEUM SERVICE

Vendor: Zamil Steel PED.

Scope of work:

· Fit-up alignment check

· Tack welds visual inspection

· Shell welding-Verify shell barrel shape after re-rolling

· Visual Inspection of welds

· Witness Final dimension inspecting.

· Witness for Hydro test.

· Painting and final Coating inspection

· Identification and marking.

Project: Steel Structure – new construction for Al Qaryan Mini Steel Plant.

Client: Al Qaryan Steel Co. -2014

Scope of work:

· Conduct inspection and monitoring of the steel structure erection work.

· Review of fabricator quality control documentation and insure it comply with AWS D1.1 requirements and Company specification.

· Verify the fabricated material as per the international code and company specification.

· Verify the condition of paint as per the specification.

· Inspection of the connection of the steel structure and the anchor bolts.

· Ensure that erection work compliance with the drawings and specification.

· Documents and drawing review.

· Inspection of structure as per the company specification and international codes.

· Inspection / witness erection of structure.

· Witness of verticality and alignment of the structure.

· Inspection of cladding, roof, ladders, rails etc.

· Welding inspection and NDT Examination of the weld joint.