Mohamed Hassan Ibrahim
Saudi Arabia
Summary
Professional with strong background in manufacturing UPVC profiles, WPC doors, and raw material compounding. Expertise in production and quality management, driving operational efficiency and adherence to quality standards. Successful in leading teams, enhancing processes, and overseeing factory operations from material handling to product delivery. Committed to continuous improvement, cost reduction, and ensuring product quality throughout the manufacturing cycle.
Overview
18
18
years of professional experience
7
7
years of post-secondary education
Work history
Quality & R&D Manager
LDONK International Factory (WPC Doors)
Hail, Saudi Arabia
01.2025 - 07.2025
- Developed and implemented ISO 9001-compliant quality management system.
- Ensured adherence to regulatory requirements for quality, safety, and environmental standards.
- Provided leadership to quality team, enhancing skills and resource availability.
- Managed in-house quality testing lab, overseeing mechanical, physical, and chemical assessments.
- Analysed data to identify opportunities for product quality enhancement.
- Ensured compliance with inspection and nonconforming product procedures.
- Established processes within factory to improve quality while reducing costs.
- Prepared comprehensive quality reports for presentation to senior management.
- Applied critical thinking to analyse problems, evaluate solutions and select best decisions.
- Applied positive customer service approach to increase satisfaction levels.
Production Manager
Alwasail Industrial Company(WPC&Recycling Project)
Al qaseem, Saudi Arabia
02.2023 - 01.2025
- Successfully implemented company start-up, overseeing construction and project drawings.
- Selected machines and technicians to optimise operations and efficiency.
- Created and maintained work schedules and budgets for streamlined production.
- Managed continuous improvement initiatives, enhancing quality and output flow.
- Communicated effectively with staff, stakeholders, suppliers, and customers.
- Led a production team to achieve ambitious targets.
- Sourced materials to fulfil production goals and customer demands.
- Reviewed work for compliance with company standards and design specifications.
- Innovated production techniques, resulting in cost-saving measures.
- Maintained machinery health with regular preventative maintenance checks.
- Ensured quality control by rigorous testing procedures.
- Reduced waste generation by promoting recycling initiatives.
- Developed strong vendor relationships for better negotiation power.
- Optimised inventory control with accurate forecasting.
Production Manager
Modern Doors Manufacturing(WPC Doors )
Al-Kharj, Saudi Arabia
01.2022 - 01.2023
- Executed comprehensive startup strategy, including construction and staffing initiatives.
- Proposed new production lines aligned with evolving market demands.
- Analysed departmental processes to enhance overall productivity.
- Developed growth strategies and introduced business initiatives for expansion.
- Prepared PVC compound using powder and various additives.
- Assessed and implemented advanced technologies utilised by suppliers and competitors.
- Identified and resolved manufacturing and staffing issues to maintain operational efficiency.
- Reduced waste generation by promoting recycling initiatives.
- Overcame production challenges by strategic problem-solving methods.
- Managed project timelines for successful product delivery.
- Coordinated maintenance processes to keep equipment operating correctly and maximise uptime.
Production Manager
Maqna industrial company(WPC Profile)
Riyadh, Saudi Arabia
02.2019 - 12.2021
- Created streamlined production schedules and collaborated with production staff to establish objectives.
- Managed continuous improvement initiatives, enhancing quality, flow, and output.
- Developed and validated standards while analysing new products.
- Planned, monitored, and managed processes for improvement, cost control, and product development of chemical compounds.
- Oversaw implementation of new batches and products on the production line.
- Conducted batch control to ensure compliance with product specifications.
- Executed advancements in technologies utilised by suppliers, competitors, and customers.
- Provided laboratory diagnostics and information by establishing preparation procedures and developing analytical methods.
- Met market demands by scaling up production capacity.
- Managed project timelines for successful product delivery.
- Ensured quality control by rigorous testing procedures.
- Reduced waste generation by promoting recycling initiatives.
- Optimised inventory control with accurate forecasting.
Polymer Chemist (Research and development)
Rubex for plastic and acrylic manufacturing
Alexandria, Egypt
01.2017 - 12.2019
- Contributed to development of high-performance polymer products and fabrication processes, including molding and extrusion.
- Conducted routine sample preparation and characterisation of analytical, thermal, and mechanical properties.
- Assisted with daily operations, collaborating effectively with team members to maintain productivity.
- Took responsibility for all aspects of product manufacturing material processes.
- Prepared polymer material compounds for diverse product lines.
- Adapted quickly to new concepts and technologies in a fast-paced environment.
- Demonstrated ability to meet tight deadlines while maintaining quality standards.
- Worked collaboratively within a team, providing support and guidance as needed.
- Followed stringent waste disposal protocols, minimising environmental impact from lab activities.
- Worked with cross-site and cross-functional teams in research and development.
- Completed projects in compliance with SOPs, ECOs and work instructions.
- Identified material and substance strengthening measures.
- Led significant research projects in HDPE &RPET compound.
Production Engineer
Sofi Pack(PP Cast Film)
Cairo, Egypt
04.2015 - 01.2017
- Managed complete workforce of plant, optimizing employee distribution across shifts.
- Reduced in-house production issues through effective oversight and process improvements.
- Operated Reinhauser sheeter for polypropylene sheet production efficiently.
- Controlled cast film machine operations to ensure consistent output quality.
- Conducted trials to assess equipment performance capabilities.
- Monitored final product inspection to uphold quality standards throughout production.
- Examined production film continuously to maintain process flow and efficiency.
- Developed engineering documentation for manufacturing processes and equipment specifications.
- Incorporated quality assurance checks throughout the production line for faultless products.
- Increased production efficiency by implementing lean manufacturing principles.
- Measured process performance through tests, recommending improvements to increase productivity.
Plastic Chemist(Mixing Unit)
Rubex for Plastic and Acrylic Manufacturing
Alexandria, Egypt
04.2007 - 04.2015
- Weighed resins, organic pigment colourants, and chemical additives according to formulas for injection products.
- Prepared polymer material compounds for various applications.
- Developed solutions for technical challenges in manufacturing processes.
- Created PVC compounds from powders and additional additives.
- Exhibited proficiency in elastomeric technology to enhance product quality.
- Assumed responsibility for all materials in the manufacturing process.
- Synthesized organic compounds following strict procedural guidelines, ensuring product consistency .
Education
Master of Material Science - Natural Fiber Reinforced Recycled Polyethylene
Institute of graduated studied and research
Alexandria university 09.2012 - 01.2016
Bachelor of Science - Chemistry & Physics
Faculty of science
Alexandria niversity 09.2001 - 07.2005
Skills
- UPVC & WPC Production Processes
- Plastic Extrusion (Single & Twin Screw)
- Raw Material Compounding & Mixing
- PVC Formulation Development
- Quality Control & Quality Assurance (QC/QA)
- Process Optimization & Cost Reduction
- Machine Operation & Calibration
- Handling Additives, Colors & Stabilizers
- Production Planning & Monitoring
- Preventive Maintenance Coordination
Technical Skills :
- Team Leadership & Staff Training
- Problem Solving & Root Cause Analysis
- ISO Standards & Documentation
- Factory Operations Management
- Time Management & Work Prioritization
- Communication with Cross-Functional Teams
- Continuous Improvement (Kaizen / 5S)
- Health, Safety & Environment Awareness
- Inventory Control & Material Flow
- Reporting & Data Analysis
Management & Soft skills:
Languages
English
Upper intermediate
Arabic
Native
Certificates and Training Course
- Lean Six Sigma White Belt, Egypt Engineers Society for Development
- Documentation, Implementation and audit of Quality Management System ISO9001:2015, Egypt Engineers Society for Development
- Total Quality Management (TQM), Egypt Engineers Society for Development
- Cast film extrusion, plastic technology center
- Degradation and stabilization of material, Institute of Graduate studies and Research
- Chemical change and material properties, Alexandria University
- Impact of environmental pollutants on reproductive health, Alexandria University
- Polymeric material and processing, Institute of Graduate studies and Research
- Cycle formation of injection plastic, plastic technology center
Timeline
Quality & R&D Manager
LDONK International Factory (WPC Doors)
01.2025 - 07.2025
Production Manager
Alwasail Industrial Company(WPC&Recycling Project)
02.2023 - 01.2025
Production Manager
Modern Doors Manufacturing(WPC Doors )
01.2022 - 01.2023
Production Manager
Maqna industrial company(WPC Profile)
02.2019 - 12.2021
Polymer Chemist (Research and development)
Rubex for plastic and acrylic manufacturing
01.2017 - 12.2019
Production Engineer
Sofi Pack(PP Cast Film)
04.2015 - 01.2017
Master of Material Science - Natural Fiber Reinforced Recycled Polyethylene
Institute of graduated studied and research
09.2012 - 01.2016
Plastic Chemist(Mixing Unit)
Rubex for Plastic and Acrylic Manufacturing
04.2007 - 04.2015
Bachelor of Science - Chemistry & Physics
Faculty of science
09.2001 - 07.2005
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