Mohamed Sayed Mohamed Ali
Mubarraz,Saudi Arabia
Summary
Highly motivated and results-oriented Quality Control/Quality Assurance Manager with extensive experience in steel structure construction, fabrication, metal forming and the consultation of specialized doors (blast, bulletproof, fire). Proven expertise in implementing and maintaining ISO 9001:2015 QMS and ISO 45001:2018 OHSAS, ensuring compliance with international standards and specifications. Possessing strong leadership, communication, and problem-solving skills with the ability to thrive in fast-paced and demanding environments
Overview
17
17
years of professional experience
7
7
years of post-secondary education
1
1
Certification
Work History
QA/QC Manager
Almoosa Doors Company
HASA-KSA, Saudi Arabia
05.2020 - 12.2024
- Contributed to development and launch of new products like special purpose doors (Bullet resistance doors ,Blast resistance doors and fire rated doors)
- Create Quality management system QMS as per 9001/2015 and implement quality manual that outlines company's quality policy, objectives, and procedures
- Implement documented processes and train all employees on their roles and responsibilities within ISO 9001 framework
- Led team through rigorous Saudi Aramco audit process, successfully addressing all requirements and ultimately securing Aramco approval and vendor number
- Successfully led product development efforts, resulting in successful certifications from leading testing agencies including UL, Intertek, Stone engineering consultation, and Oregon Ballistic Lab (OBL)
- Improved production efficiency 35% by applying technical fabrication codes and international standards and reducing scrape rate by 15%.
- Trained staff on QA and QC procedures for increased compliance.
- Enhanced team efficiency with regular training and skill development sessions.
- Worked closely with design teams to incorporate QA and QC measures from inception stage of products.
QA/QC Manager
Almoosa Contracting Company
HASA-KSA
10.2016 - 05.2020
- Company Overview: (North Tower Hospital construction)
- Develop and implement comprehensive quality management systems (e.g., ISO 9001, ISO 14001) to ensure adherence to industry standards and regulatory requirements
- Lead and manage team of quality control inspectors, technicians and steel structure welders
- Oversee all aspects of quality control process and quality procedure throughout construction cycle lifecycle, from raw material procurement to final construction and hand over
- Conduct regular quality internal and external audits and inspections to identify and address potential quality issues
- Analyze quality data and prepare reports to track key performance indicators (KPIs) and identify areas for improvement
- Develop and implement corrective and preventive action plans to address quality issues and prevent future occurrences
- Collaborate with other departments (Planning, engineering, procurement) to ensure quality is integrated into all aspects of business
- (North Tower Hospital construction)
Senior QC Engineer (Tanks & Pipeline Maintenance)
Misr Petroleum Company
Suez-Egypt, Egypt
03.2011 - 10.2016
- Supervised and led construction team in building of new crude oil overhead tank, ensuring compliance with all relevant API 650 requirements, including design, fabrication, erection, and testing
- Developed and implemented schedule for periodic inspections of overhead tanks and pipelines, ensuring compliance with relevant codes and standards
- Conducted inspections, analyzed inspection reports, and initiated and monitored necessary maintenance activities to ensure integrity and safety of assets
- Guided and led maintenance contractors providing technical guidance and ensuring compliance with international standards and codes during all phases of tank maintenance, including sheet replacement, cooling rings maintenance and valves replacement
- Witnessed pressure testing (hydrostatic and pneumatic) on equipment after fabrication or repair
Quality Control Engineer
Orascom Construction Industries
Ain El Sokhna
09.2009 - 03.2011
- Company Overview: (OCI)
- Verified material identification and conformity with certificates
- Conducted visual inspections on plates and profiles
- Reviewed welding procedure specifications and procedure qualification records
- Reviewed inspection test plans, quality plans, and engineering/workshop drawings
- Checked marking, cutting, edge preparation, and traceability (hard stamp) for each item
- Reviewed design of welding joints and weld preparation
- Witnessed Non-Destructive Testing (NDT) activities, interpreted radiographic films, reviewed calibration certificates of NDT equipment, and reviewed NDT personnel certifications
- Reviewed painting procedures and classified rusted types before sandblasting and surface preparation
- Performed visual checks and viewed appearance types after sandblasting
- Performed final painting inspections with DFT, holiday test and pull off adhesion test
- Monitored suitable weather conditions for painting (DBT, WBT, RH, ST, lighting).
Quality Control engineer
Almanarah Technical service
Alfujerah-UAE
12.2007 - 10.2009
- Performed dimensional checks and visual inspections during and after fabrication
- Issued inspection reports for checked items and quality control certificates
- Organized and controlled the checking and recalibration system for inspection, measurement, and test equipment
- Issued non-conformance reports for technical malfunctions and suggested corrective actions
- Created and implemented corrective action programs
Education
Department of Mechanical Engineering - Power Section
Assuit University, Faculty of Engineering
Egypt 09.2002 - 11.2007
Diploma of Education - Welding technology and welding discontinuity
Suez Canal University
Suez Egypt 09.2010 - 05.2012
Skills
- Ability to Travel & Relocate Within Region
- Fast Learner
- Ability to Work Under Pressure
- Competitive Spirit
- Self-Motivated
- Leadership Skills
- Communication Skills
- Blueprint interpretation expertise
- Decision making
- Policy development
- Operation Monitoring
- Manufacturing improvement strategies
- Data analysis
- Documentation review and approval
- Welding safety precautions
- Quality control standards
Certification
- ISO 9001:2015 Lead Auditor Certification for Quality Management System (QMS) - TUV NORD - Saudi Arabia.
- ISO 45001:2018 Occupational Health & Safety Management System - EPIC (Effective Performance Legal Consultant).
- Saudi Aramco Approval - Fadhili Gas Industrial Support Facilities project.
- OHSAS 18001 Awareness Training - SGS Academy.
- Certified Welding Inspector Training (10 modules), API 1104 & Part B - American Welding Society (AWS).
- Lean Six Sigma Yellow Belt Certificate - Almoosa Hospital
- Special Doors Design and Safety (Fire Rated, Bullet Resistance, Blasting Doors) - UL (Underwriters Laboratories), Riyadh, KSA.
- ASMI Inspection Training Course (ASMI VIII, ASMI IX) - Cairo Inspection Company (CIC) Dr/Ibrahim Eldesoky.
- Welding Inspection, Documentation and Qualification - Suez Bureau of Quality - Dr/Moahmed Amro Torab.
- Welding Technology and Metallurgy - Suez Canal University - Dr/Hamid Nagi.
- Weld and Base Metal Discontinuities - Suez Canal University - Dr/Hamid Nagi.
- In-service Inspection of Pipelines and Storage Tanks (API 653, 650, 1104, 570) - Cairo Inspection Company (CIC) Dr/Ibrahim Eldesoky.
- Level II - Magnetic Particle Testing (MT) - Suez Bureau of Quality - Dr/Moahmed Amro Torab
- Level II - Liquid Penetrant Testing (PT) - Suez Bureau of Quality - Dr/Moahmed Amro Torab
- Level II - Ultrasonic Testing (UT) - Suez Bureau of Quality - Dr/Moahmed Amro Torab
- Level II - Radiographic Testing (RT) - Suez Bureau of Quality - Dr/Moahmed Amro Torab
- Level II - Visual Testing (VT) - Suez Bureau of Quality - Dr/Moahmed Amro Torab
- Corrosion and CP for Inspectors - Suez Canal University - Dr/Hamid Nagi.
Languages
English
Advanced
Arabic
Proficient (C2)
International Business Travel Experience
- Attended and observed a live Fire shutter test in Thomas Bell Wright Lab in Dubai, UAE December 2024
- Attended and observed a live blast door test for onshore high pressure doors conducted by Stone Engineering Consultant in Bend, Oregon, USA October 2024.
- attend and observe a live bullet resistance door test for NIJ level II &NIJ level III conducted by Oregon ballistic lab (OBL) in Salem, Oregon, USA March 2024.
- Attended and observed a live Fire swing hollow metal doors with INTERTEK at advanced construction technology service (ACTS) lab MAY 2023
- Attended and observed a live Fire shutter test at the Under writes Laboratory (UL) fire laboratory in Northbrook, Illinois, USA April 2021.
- Attended and observed a live wind and pressure testing at the main wind and pressure laboratory in Glenview, Illinois, USA April 2021.
Quote
There are two types of people who will tell you that you cannot make a difference in this world: those who are afraid to try and those who are afraid you will succeed.
Ray Goforth
Timeline
QA/QC Manager
Almoosa Doors Company
05.2020 - 12.2024
QA/QC Manager
Almoosa Contracting Company
10.2016 - 05.2020
Senior QC Engineer (Tanks & Pipeline Maintenance)
Misr Petroleum Company
03.2011 - 10.2016
Diploma of Education - Welding technology and welding discontinuity
Suez Canal University
09.2010 - 05.2012
Quality Control Engineer
Orascom Construction Industries
09.2009 - 03.2011
Quality Control engineer
Almanarah Technical service
12.2007 - 10.2009
Department of Mechanical Engineering - Power Section
Assuit University, Faculty of Engineering
09.2002 - 11.2007
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