MOHAMMAD ISRAR KARIM

My responsibilities during the project included but not limited to the following tasks:

· Material Inspection and MTC review of incoming materials such as Header Plates, Flanges, Nozzle Pipes, Tubes, Plugs, Threaded rods and Welding consumables.

· Review of all approved Quality procedures, welder’s qualifications & welding procedure specification.

· Review of all NDE procedures & Technicians approval of all third-party agencies.

· Checking the proper maintenance for all required test certificates concerning with materials, verifying the qualifying certificates of workmen and calibration certificates of equipment’s and instruments

· Verification of electrode issuance data and verifying weather all the welding machine & electrode ovens are calibrated to date.

· Ensure the effective implementation of quality system procedure.

· Monitor/Perform inspection and tests as specified in the Quality Control Plan in line with applicable drawings, codes, standards, and client specification.

· Carrying out all stage wise inspection activities in the ongoing job and ensure that all operations being carried out in the shop as per the approved standards and procedures.

· Inspection of Hydrostatic tests, Pneumatic tests, Mechanical Run test, Vibration and Noise Measurement of Air-Cooled Heat Exchangers.

· Inspection of Surface coating activities such as blasting, painting, pickling and passivation.

· Issue and Administer Non-Conformance Reports as necessary and ensure Follow ups.

· Perform prior, in-process and final inspection of welding activities; marking of welds on isometric drawings; recording of completed field/shop weld.

· Ensure welding process, preheat & inter-pass temperature are in accordance with the approved specification.

· Monitor & witness of welding parameters for the process such as SMAW, GMAW, GTAW, FCAW & SAW.

· Monitor welder performance and to ensure that they are performed with the limits of their qualification.

· Witnessing of hardness test, NDT, PWHT and PMI to verify they comply with project specification and standards.

· Verifying RT film interpretation & witnessing the weld repair activity.

· Issue of Non-conformance report & verifying of corrective / preventive action.

· Preparation of weekly status of welder rejection rate and project weld status.

· Final verification of the pipeline with weld summary and test reports before hydro test to be conducted.

· Review of test packages and line checking for final inspection and preparing the punch list.

· Submitting the final quality documentation to the client for their reference and record keeping.

Job Profile

● Strict follow-up implementation of approved inspection test plan (ITP)

● Follow-up the material receiving, coating application/material storage/handling and shipment approved procedure.

● Verifiy the Traceability of incoming material.

● Review of incoming material test certificate for garnet/paint batch certificate/MTC for tubes/Plugs/stud bolt/nuts/structures etc.

● Witnessing Climatic conditions like air.

● Monitoring the paint storage room in order to maintain the temperature and Relative Humidity as per the Data sheet.

● Witnessing the Air Pressure, Air quality and steel temperature during Blasting and coating application.

● Ensure the use of correct blasting and coating materials as per the requirements of purchase order, applicable procedure and paint data sheet.

● Visually inspection the Abrasives(Garnet) for any contamination.

● Ensure that correct type of equipment and instruments are used for blasting and coating activities.

● Knowledge of surface preparation(Profile and cleanliness) as per relevant codes,Standards & Specification.

● Inspection of Header and structure coating for DFT, Adhesion & Surface finish.

● Preparations of NCR

● Control of materials at entry.

● Knowledge of Pressure gauges calibration.

● Air cooler (Fin Fan Cooler) QC Inspection activities as per API 661 Seventh edition July 2013,ASME VIII div 1 DHTS QCP and DHTS procedures.

● Familiar with Hydrostatic test Inspection activites for Fin fan cooler Bundles.

● Preparing punch list and cordinate with fin fan cooler assembly team for punch clearance and offer Final Inspection.

● Knowledge of Run Performance test.

● Knowledge of Vibration Performance test.

● Knowledge of Noise Performance test.

● Knowledge of Air flow Performance test.

● Control & Follow up workshop operations (Finning,Tubing,Header plugging, tube to tube sheet joints expansion & welding, Final visual & dimensional inspection, DHTS name plate verification, Fin Fan Bundle draining, Bundle Drying, N2 Puring, Bundle finishing & DFT check,Air leak test, Bounding test for fin tubes, Final assembly of Headers,Final assembly of Modules, Abrasive Blasting & surface coating).

● Attend NDE visual & dimensional inspection.

● Responsibilities also include preparation of MRB & documents distribution.

● Follow up daily works reports.

● Update report status,inspection status & Inspection Records.

● Knowledge of prepration of QCP supplimentary sheet.

● On site inspections(blasting,Painting, mechanical tube leak,Expansion, Plug leak Hydrostatic pressure test ,Run test/Vibration test,Noise test etc).

Job Profile

● Knowledge of Receiving Inspection, Inprocess Inspection/Shop Floor Inspection, Final Inspection & Q.C Documentation(T.C Review, OIC Card Review, HDG checked as per ASTM A153 & Third party Activities).

● Knowledge of Laboratory Test.( Hardness , Proof load , Tensile, wedge Tensile, Rotational Capacity Test, Charpy Impact strength, etc…

● Knowledge of PMI & MPI Test.

Job Profile

● Knowledge of Receving Inspection, Inprocess Inspection/Shop Floor Inspection, Final Inspection & Q.C Documentation(T.C Review, OIC Card Review, HDG checked as per ASTM A123 & Third party Activities).

● Knowledge of Visual & Dimensional test as per drawing.

● Knowledge of MPI Test.