MOHAMMED EZZAT HASSANIN
Mechanical maintenance manager
Jubail
Summary
*Certified maintenance and reliability professional (CMRP), Experienced Mechanical Maintenance Manager with a demonstrated history of working in steel, cement and pipe industry ( 17 Years).
*Skilled in Reliability Engineering, Preventive Maintenance, Predictive Maintenance/Condition Based Monitoring (CBM), Lubrication, Equipment Maintenance & Plant Overhauling, Technical Reporting, budgeting, training& leadership.
*Experienced with all cement plant equipment (Crushers, Vertical Rollers Mills, Ball Mills, Rotary Kilns, Cross-Bar Clinker Coolers, Grate Coolers Packers, Hydraulic/Lubrication Units & All Conveying Systems).
*Experienced with all steel rolling mills equipment from Danielle and SMS
*Experienced with LSAW pipe mills (edge milling, crimping press, O&U press, CTW, internal and external welding machines, Mechanical expander, Hydro tester, end facer, hydraulic systems)
*proven experience with large firms as Arabian pipes company (KSA), SOLB STEEL (KSA) , YAMAMAH STEEL (KSA), QENA CEMENT (EGYPT), SINAI WHITE CEMET (EGYPT), NAHDA CEMENT (EGYPT), AL SALAM CEMENT (SUDAN)& NATIONAL STEEL ((EGYPT).
*Strong operations professional with a Bachelor of Engineering focused in Mechanical Power Engineering from Assiut University-2008.
Overview
16
16
years of professional experience
2009
2009
years of post-secondary education
1
1
Certification
2
2
Languages
Work History
Mechanical Maintenance Head
Arabian Pipes Company
09.2023 - Current
Leading and managing the maintenance team to align with the mission and vision of the department, while contributing to the achievement of organizational business goals through the following:
• Tailoring and applying selected maintenance plans and strategies to optimize equipment availability and ensure the best possible outcomes.
• Driving continuous improvement of the maintenance function through close monitoring, weakness analysis, and waste elimination, governed by comprehensive KPIs.
• Reducing maintenance costs through defect elimination, root cause analysis, team time management, quality maintenance practices, design modifications, waste elimination, and a priority system based on equipment criticality and parts consumption, which determines spare parts order quantities and reorder points.
• Developing maintenance department personnel through training, coaching, succession planning, and fostering discipline.
• Fostering a work culture with a strong emphasis on industrial safety, ensuring the safety of all team members and compliance with industry standards.
Mechanical maintenance section head
ARAB SWISS ENGINEERING COMPANY (ASEC)
10.2022 - 09.2023
- Managing mechanical team, cooperate& coordinate with other departments to achieve company goals
- Implementation of preventive maintenance using SAP
- Preparing& application of failure modes and effect analysis (FMEA), root cause analysis (RCA)& control plans
- Creating history card for plant equipment
- Application, monitoring and achieving company KPI`S
- Improvement of mechanical team by training, recruiting
- Planning for shutdowns requirements (spare parts, manpower, tools, contractors& timeframe
Mechanical Maintenance Section Head
Reliance heavy industries RHI
10.2021 - 09.2022
- Managing cement & packing team by organizing, assigning, following up and supervision of manpower to execute maintenance plans, troubleshooting, 24/7 shift duty schedules
Rolling Mill Mechanical Maintenance Senior Enginee
SOLB STEEL
03.2016 - 03.2021
- Company Overview: Steel production center located in Jzan Economic City, KSA
- Responsible for all mechanical maintenance affairs for rolling mill plant
- Managing rolling mill maintenance team by assigning, following up and supervision of maintenance plans, checklists, troubleshooting, 24/7 shift duty schedules
- Achievement of company targeted cost per ton& machine availability
- Implementation of preventive maintenance using SAP
- Implementation of condition monitoring (Temperatures, vibration& oil analysis)
- Implementation& preparation of greasing and lubricant changing schedules
- Preparing& application of failure modes and effect analysis (FMEA), root cause analysis (RCA)& control plans
- Creating history card for plant equipment
- Continuous improvements of equipment performance
- Performing equipment modifications to achieve higher performance
- Strategic planning for the required spare parts
- Coordination with other departments
- Training of the maintenance crew
- Application of 5s method in workplace
- Application of Work permits, lock out tag out
- Steel production center located in Jizan Economic City, KSA
Rolling mill mechanical maintenance engineer
AI ALYAMAMAH STEEL
11.2013 - 12.2015
- Company Overview: Reinforcing steel rolling mill delivers 2000 ton per day consists of Walking hearth RHF, 16 rolling stands, 2 lines mono block (BGV), QTB, twin channel, cooling bed, pendulum shear& tying machines
- Leading maintenance shift crew by assigning& supervising individual tasks, troubleshooting, planned maintenance& performing inspection
- Implementation of preventive maintenance
- Preparing and raising failure reports with root cause analysis
- Adapt maintenance tools and procedures to improve equipment utilization and reliability
- Improve trouble shooting by making procedure depending on the probable causes
- Reinforcing steel rolling mill delivers 2000 ton per day consists of Walking hearth RHF, 16 rolling stands, 2 lines mono block (BGV), QTB, twin channel, cooling bed, pendulum shear& tying machines
Mechanical maintenance engineer
ARAB SWISS ENGINEERING COMPANY (ASEC)
12.2009 - 11.2013
- Company Overview: Technical management company specialized in cement industry managing about 10 cement plants in Egypt& abroad
- Worked for (ASEC) in Nahda cement, Sinai white cement, Al Salam cement in all cement plant areas& various designers’ equipment
- Troubleshooting of all plant hydraulic& lubrication systems
- Troubleshooting of all mechanical issues in cement mill, raw mill, crushers, packing plant& rotary kiln
- Execution of planned preventive maintenance
- Execution of inspection work orders
- Ensure equipment’s availability& reliability
- Reduce maintenance time by making maintenance procedure
- Ensure spare parts cost reduction
- Training of the mechanical crew& improvement of maintenance skills& procedures
- Ensure corporate policies and standards are followed
- Promote a safe and environmentally sound workplace
- Being a part of commissioning and preparing punch list for Al Nahda plant
- Technical management company specialized in cement industry managing about 10 cement plants in Egypt& abroad
Mechanical maintenance shift engineer
MISR NATIONAL STEEL
12.2008 - 11.2009
- Company Overview: Simac designed rolling mill with capacity 36000 ton/year
- Leading maintenance shift crew by assigning& supervising individual tasks, troubleshooting, planned maintenance& performing inspection
- Implementation of preventive maintenance
- Ensure minimal equipment downtime
- Preparing shift reports
- Updating equipment history card
- Simac designed rolling mill with capacity 36000 ton/year
Education
B.Sc. Of Mechanical Engineering - Power Section
Assiut University
Skills
Certified maintenance and reliability professional
Microsoft office
Scheduling
Crew supervision
Troubleshooting
Key performance indicators
Hydraulic systems
Pneumatics systems
Workforce development
Teamwork and collaboration
Problem-solving
Time management
Accomplishments
- Maintenance cost reduction by 20% between 2016 and 2018
- Modification of LOESCHE 63.3+3 grinding table & dam ring lead to significant wear rate reduction
- Modification of SOLB STEEL rolling mill 1 cold shear short bar reject table that reduced downtime significantly
- Modification for Al Nahda packing plant truck loading conveyor that eliminated packs stuck and reduced packing machines stoppages
- Modification of SOLB STEEL rolling mill 2 idler roller table to be greased automatically
- Modification of SOLB STEEL rolling mill 2 coil chamber combined bearings and replacement it by a side wheels that eliminated down time
- Modification of HELWAN CEMENT raw mill 2 separator labyrinth seal as the separator was unbalanced, deformed & eccentric, the maximum gap reduced from 60 mm to 20mm which increased the mill productivity
- Modification of Al Nahda cement clinker contour drive pulley to be used as driven when there was no available spare
- Replacement of ball mill 10 Slide shoe bearings in 1 month at Arabian cement
- Replacement of cement silo bucket elevator in 5 days only at Arabian cement
Personal Information
- Place of Birth: Sohag, Egypt
- Date of Birth: 11/17/85
- Nationality: Egyptian
- Driving License: Egyptian, Saudi
- Marital Status: Single
Military Status
exempted
Training
- Root cause analysis (RCA), RES Global SMRB Approved training provider
- Reliability centered maintenance (RCM), RES Global SMRB Approved training provider
- Maintenance & reliability KPI, RES Global SMRB Approved training provider
- Maintenance, reliability & asset management, RES Global SMRB Approved training provider
- How to build reliability culture, RES Global SMRB Approved training provider
- Hydraulic basics, Technology Competency Center (TCC)
- Hydraulic basics and applications in cement industry, ASEC's training academy
- SKF bearing course, SKF
- Solidworks (3d drawing software), Assiut university training center
- Mechanical maintenance in cement industry, ASEC's training academy
Certification
CERTIFIED MAINTENACE AND RELIABILITY PROFESSIONAL
Timeline
Mechanical Maintenance Head
Arabian Pipes Company
09.2023 - Current
Mechanical maintenance section head
ARAB SWISS ENGINEERING COMPANY (ASEC)
10.2022 - 09.2023
Mechanical Maintenance Section Head
Reliance heavy industries RHI
10.2021 - 09.2022
Rolling Mill Mechanical Maintenance Senior Enginee
SOLB STEEL
03.2016 - 03.2021
Rolling mill mechanical maintenance engineer
AI ALYAMAMAH STEEL
11.2013 - 12.2015
Mechanical maintenance engineer
ARAB SWISS ENGINEERING COMPANY (ASEC)
12.2009 - 11.2013
Mechanical maintenance shift engineer
MISR NATIONAL STEEL
12.2008 - 11.2009
B.Sc. Of Mechanical Engineering - Power Section
Assiut University