Summary
Overview
Work History
Education
Skills
Accomplishments
Personal Information
Military Status
Training
Certification
Timeline
Generic
MOHAMMED EZZAT HASSANIN

MOHAMMED EZZAT HASSANIN

Mechanical maintenance manager
Jubail

Summary

*Certified maintenance and reliability professional (CMRP), Experienced Mechanical Maintenance Manager with a demonstrated history of working in steel, cement and pipe industry ( 17 Years).
*Skilled in Reliability Engineering, Preventive Maintenance, Predictive Maintenance/Condition Based Monitoring (CBM), Lubrication, Equipment Maintenance & Plant Overhauling, Technical Reporting, budgeting, training& leadership.
*Experienced with all cement plant equipment (Crushers, Vertical Rollers Mills, Ball Mills, Rotary Kilns, Cross-Bar Clinker Coolers, Grate Coolers Packers, Hydraulic/Lubrication Units & All Conveying Systems).
*Experienced with all steel rolling mills equipment from Danielle and SMS
*Experienced with LSAW pipe mills (edge milling, crimping press, O&U press, CTW, internal and external welding machines, Mechanical expander, Hydro tester, end facer, hydraulic systems)
*proven experience with large firms as Arabian pipes company (KSA), SOLB STEEL (KSA) , YAMAMAH STEEL (KSA), QENA CEMENT (EGYPT), SINAI WHITE CEMET (EGYPT), NAHDA CEMENT (EGYPT), AL SALAM CEMENT (SUDAN)& NATIONAL STEEL ((EGYPT).
*Strong operations professional with a Bachelor of Engineering focused in Mechanical Power Engineering from Assiut University-2008.

Overview

16
16
years of professional experience
2009
2009
years of post-secondary education
1
1
Certification
2
2
Languages

Work History

Mechanical Maintenance Head

Arabian Pipes Company
09.2023 - Current

Leading and managing the maintenance team to align with the mission and vision of the department, while contributing to the achievement of organizational business goals through the following:
• Tailoring and applying selected maintenance plans and strategies to optimize equipment availability and ensure the best possible outcomes.
• Driving continuous improvement of the maintenance function through close monitoring, weakness analysis, and waste elimination, governed by comprehensive KPIs.
• Reducing maintenance costs through defect elimination, root cause analysis, team time management, quality maintenance practices, design modifications, waste elimination, and a priority system based on equipment criticality and parts consumption, which determines spare parts order quantities and reorder points.
• Developing maintenance department personnel through training, coaching, succession planning, and fostering discipline.
• Fostering a work culture with a strong emphasis on industrial safety, ensuring the safety of all team members and compliance with industry standards.

Mechanical maintenance section head

ARAB SWISS ENGINEERING COMPANY (ASEC)
10.2022 - 09.2023
  • Managing mechanical team, cooperate& coordinate with other departments to achieve company goals
  • Implementation of preventive maintenance using SAP
  • Preparing& application of failure modes and effect analysis (FMEA), root cause analysis (RCA)& control plans
  • Creating history card for plant equipment
  • Application, monitoring and achieving company KPI`S
  • Improvement of mechanical team by training, recruiting
  • Planning for shutdowns requirements (spare parts, manpower, tools, contractors& timeframe

Mechanical Maintenance Section Head

Reliance heavy industries RHI
10.2021 - 09.2022
  • Managing cement & packing team by organizing, assigning, following up and supervision of manpower to execute maintenance plans, troubleshooting, 24/7 shift duty schedules

Rolling Mill Mechanical Maintenance Senior Enginee

SOLB STEEL
03.2016 - 03.2021
  • Company Overview: Steel production center located in Jzan Economic City, KSA
  • Responsible for all mechanical maintenance affairs for rolling mill plant
  • Managing rolling mill maintenance team by assigning, following up and supervision of maintenance plans, checklists, troubleshooting, 24/7 shift duty schedules
  • Achievement of company targeted cost per ton& machine availability
  • Implementation of preventive maintenance using SAP
  • Implementation of condition monitoring (Temperatures, vibration& oil analysis)
  • Implementation& preparation of greasing and lubricant changing schedules
  • Preparing& application of failure modes and effect analysis (FMEA), root cause analysis (RCA)& control plans
  • Creating history card for plant equipment
  • Continuous improvements of equipment performance
  • Performing equipment modifications to achieve higher performance
  • Strategic planning for the required spare parts
  • Coordination with other departments
  • Training of the maintenance crew
  • Application of 5s method in workplace
  • Application of Work permits, lock out tag out
  • Steel production center located in Jizan Economic City, KSA

Rolling mill mechanical maintenance engineer

AI ALYAMAMAH STEEL
11.2013 - 12.2015
  • Company Overview: Reinforcing steel rolling mill delivers 2000 ton per day consists of Walking hearth RHF, 16 rolling stands, 2 lines mono block (BGV), QTB, twin channel, cooling bed, pendulum shear& tying machines
  • Leading maintenance shift crew by assigning& supervising individual tasks, troubleshooting, planned maintenance& performing inspection
  • Implementation of preventive maintenance
  • Preparing and raising failure reports with root cause analysis
  • Adapt maintenance tools and procedures to improve equipment utilization and reliability
  • Improve trouble shooting by making procedure depending on the probable causes
  • Reinforcing steel rolling mill delivers 2000 ton per day consists of Walking hearth RHF, 16 rolling stands, 2 lines mono block (BGV), QTB, twin channel, cooling bed, pendulum shear& tying machines

Mechanical maintenance engineer

ARAB SWISS ENGINEERING COMPANY (ASEC)
12.2009 - 11.2013
  • Company Overview: Technical management company specialized in cement industry managing about 10 cement plants in Egypt& abroad
  • Worked for (ASEC) in Nahda cement, Sinai white cement, Al Salam cement in all cement plant areas& various designers’ equipment
  • Troubleshooting of all plant hydraulic& lubrication systems
  • Troubleshooting of all mechanical issues in cement mill, raw mill, crushers, packing plant& rotary kiln
  • Execution of planned preventive maintenance
  • Execution of inspection work orders
  • Ensure equipment’s availability& reliability
  • Reduce maintenance time by making maintenance procedure
  • Ensure spare parts cost reduction
  • Training of the mechanical crew& improvement of maintenance skills& procedures
  • Ensure corporate policies and standards are followed
  • Promote a safe and environmentally sound workplace
  • Being a part of commissioning and preparing punch list for Al Nahda plant
  • Technical management company specialized in cement industry managing about 10 cement plants in Egypt& abroad

Mechanical maintenance shift engineer

MISR NATIONAL STEEL
12.2008 - 11.2009
  • Company Overview: Simac designed rolling mill with capacity 36000 ton/year
  • Leading maintenance shift crew by assigning& supervising individual tasks, troubleshooting, planned maintenance& performing inspection
  • Implementation of preventive maintenance
  • Ensure minimal equipment downtime
  • Preparing shift reports
  • Updating equipment history card
  • Simac designed rolling mill with capacity 36000 ton/year

Education

B.Sc. Of Mechanical Engineering - Power Section

Assiut University

Skills

Certified maintenance and reliability professional

Accomplishments

  • Maintenance cost reduction by 20% between 2016 and 2018
  • Modification of LOESCHE 63.3+3 grinding table & dam ring lead to significant wear rate reduction
  • Modification of SOLB STEEL rolling mill 1 cold shear short bar reject table that reduced downtime significantly
  • Modification for Al Nahda packing plant truck loading conveyor that eliminated packs stuck and reduced packing machines stoppages
  • Modification of SOLB STEEL rolling mill 2 idler roller table to be greased automatically
  • Modification of SOLB STEEL rolling mill 2 coil chamber combined bearings and replacement it by a side wheels that eliminated down time
  • Modification of HELWAN CEMENT raw mill 2 separator labyrinth seal as the separator was unbalanced, deformed & eccentric, the maximum gap reduced from 60 mm to 20mm which increased the mill productivity
  • Modification of Al Nahda cement clinker contour drive pulley to be used as driven when there was no available spare
  • Replacement of ball mill 10 Slide shoe bearings in 1 month at Arabian cement
  • Replacement of cement silo bucket elevator in 5 days only at Arabian cement

Personal Information

  • Place of Birth: Sohag, Egypt
  • Date of Birth: 11/17/85
  • Nationality: Egyptian
  • Driving License: Egyptian, Saudi
  • Marital Status: Single

Military Status

exempted

Training

  • Root cause analysis (RCA), RES Global SMRB Approved training provider
  • Reliability centered maintenance (RCM), RES Global SMRB Approved training provider
  • Maintenance & reliability KPI, RES Global SMRB Approved training provider
  • Maintenance, reliability & asset management, RES Global SMRB Approved training provider
  • How to build reliability culture, RES Global SMRB Approved training provider
  • Hydraulic basics, Technology Competency Center (TCC)
  • Hydraulic basics and applications in cement industry, ASEC's training academy
  • SKF bearing course, SKF
  • Solidworks (3d drawing software), Assiut university training center
  • Mechanical maintenance in cement industry, ASEC's training academy

Certification

CERTIFIED MAINTENACE AND RELIABILITY PROFESSIONAL

Timeline

Mechanical Maintenance Head

Arabian Pipes Company
09.2023 - Current

Mechanical maintenance section head

ARAB SWISS ENGINEERING COMPANY (ASEC)
10.2022 - 09.2023

Mechanical Maintenance Section Head

Reliance heavy industries RHI
10.2021 - 09.2022

Rolling Mill Mechanical Maintenance Senior Enginee

SOLB STEEL
03.2016 - 03.2021

Rolling mill mechanical maintenance engineer

AI ALYAMAMAH STEEL
11.2013 - 12.2015

Mechanical maintenance engineer

ARAB SWISS ENGINEERING COMPANY (ASEC)
12.2009 - 11.2013

Mechanical maintenance shift engineer

MISR NATIONAL STEEL
12.2008 - 11.2009

B.Sc. Of Mechanical Engineering - Power Section

Assiut University
MOHAMMED EZZAT HASSANINMechanical maintenance manager