MOHAMMED IKBAL HASAN

• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting Joint Configuration of Dry Fit up prior to joint Assembly.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Control of quality for PVC & CPVC piping such assembly, visual & dimensional inspection conforming to approve drawing.
• Fixed Bracket, Hangers & Supports installation inspection
• Floor Drain, Roof Drain & Clean-out installation inspection.
• Emergency Eyewash & Shower materials Receiving inspection.
• Emergency Eyewash & Shower installation inspection
• Coordination with the client during quality Walkthrough.
• Rising of NCR / LBE.
• Generating quality control reports.
• Flange & Gasket Assembly Inspection.
• Flange Bolt Torqueing Inspection.
• Witness the mechanical punch listing prior to hydro test.
• Inspection of internal line flushing & air blowing.
• Witnessing the hydro test
• Re-instatement and final inspection for mechanical completion.
• Improved efficiency and productivity by acquiring new skills.
• Consistently arrived at work on time and ready to start immediately.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping test.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.
  

• Reviewing QCP, SAITP, SAIC, Method statement & other work Procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• RTR pipe & Fittings Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Control of quality for RTR piping fabrication such as fit-up, visual & dimensional inspection conforming to approve drawing.
• Inspection of RTR piping shop & field spools fabrication, laying, assembly, leak test &pressure test.
• Inspecting Taper-Taper Adhesive Joints, Butt & Wrap Lamination Joints & Mechanical Key-Lock Joints Configuration of Fit up prior to as per Manufacturing Recommended.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Wittiness Taper-Taper Adhesive Joints actual shaved length & Joint assembly inspection.
• Wittiness Butt & Wrap Lamination Joints Fitted sections holding time.
• Wittiness Butt & Wrap Lamination Joints adhesive fit layer.
• Wittiness Butt & Wrap Lamination Joints boat tape & woven roving overlap layers circumferential direction during wrapping process tension monitoring .
• Wittiness heating blanket is working properly & Curing Holding time.
• Flange & Gasket Assembly Inspection.
• Flange Bolt Torqueing Inspection.
• Inspection of line internal flushing, air blowing, piping lay-up, Re-instatement and final inspection for mechanical completion.
• Witnessing the hydro test / Pneumatic test.
• Rising of NCR / LBE.
• Coordination with the client during quality Walkthrough.
• Generating quality control reports.
  

• Reviewing QCP, ITP, method statement, work procedure, & project
  specification.
• Perform materials receiving inspection and review the mill test certificates as appropriate for the Project.
• Check both flange faces cleanliness; damage free is in good condition such as flatness and defect depth.
• Verify flanges traceability, alignment, parallelism & bolt offset as per client specification.
• Check gaskets as drawing requirement.
• Check fasteners (Bolt/Nut/Washers) as drawing requirement.
• Verify JCC card for bolt torqueing technician & calibration certificate for hydraulic machine & manual torque wrenches.
• Witnessing the bolt torqueing with sequences.
• Verify torqueing identification marking/ tag after completion of torqued.
• Keeping Bolt torqueing/ tensioning inspection record for project records.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping tests.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.

Turnaround & shutdown activities PDH area:

Hydrocarbon outlet Header Liners Replacement Activities: -

• Review QCP, ITP, Method statement, WPS & PQR Inspection plan, project specification and others related international code and standards.
• Perform materials receiving inspection/ verification prior to fabrication and install at site.
• Initial internal inspection of the HC outlet header.
• Witness all affected spring supports hot & cold condition readings before repair.
• Monitoring cut & remove the existing defective liners.
• Witness Surface DPT on the liner fixing surface.
• Installation & Fit-up inspection of new female 3mm liners.
• Witness welding of new female liners overlap portion & overlap portion DPT.
• Installation & Fit-up inspection of new male 3mm liners & verification of overlap dimension.
• Surveillance welding of Male & Female liners.
• Witness visual inspection of completed weld joints & completed weld joints DPT.
• Witness installation of insulation anchors & welding.
• Surveillance installation of internal insulation.
• Installation & Fit-up inspection of new female 10mm liners.
• Witness welding of new female liners overlap portion & overlap portion DPT.
• Installation & Fit-up inspection of new male 10mm liners & verification of overlap dimension.
• 
  
• Witness visual inspection of completed weld joints & completed weld joints DPT.

Hydrocarbon outlet Header Bellows Assembly Replacement Activities:-

• Dimensional verification of the bellow & existing bellow assembly as per the drawing to be performed prior to cutting of the existing bellow assembly.
• Surveillance Marking & cutting of existing bellow assembly as per drawing.
• Witness bevel edge DPT for existing header pipe & new bellow.
• Fit-up inspection of new bellow assembly.
• Surveillance welding of Male & Female liners.
• Witness visual inspection of completed weld joints & completed weld joints DPT.
• Review all weld joints RT Examination reports.
• Witness all affected spring supports hot & cold condition readings after repair.
• Final inspection of headers prior to box-up.
• Surveillance Manway flange face inspection & gasket installation during box-up.

Turnaround & shutdown activities EG area:-

• Review procedure, Inspection plan, project specification and others related international code and standards.
• Perform materials receiving inspection/ verification prior to fabrication and install at site.
• Perform PMI for materials receiving inspection and as well as welding joints requirements.
• Perform inspection for old pipes &components.
• Perform fit up inspection, welding - prior, during, after welding inspection as per WPS.
• Witnessing of NDT such as MT, PT, UT & RT - Interpretation and review of radiographic films.
• Preparation of recommendation reports for repairs which were found during inspection and document it as per company procedures/standards.
• Reviewing the final package of hydro test approving & releasing for hydro test.
• Witnessing Hydro test & air leak test, verifying calibration of used gauges during hydro or air leak test within the range allowed as per code, specification or procedure.
• Check the calibration of welding equipment, Job clearance card (JCC) for welders, welding consumables if it is accordance to WPS.
• Pre-heating, Post heating, Stress Relieving activities and SR chart verification, in carbon steel, low alloy materials. Review of PWHT chart verification.

Turnaround and major shutdown activities:

Exchanger:

• Review procedure, Inspection plan, project specification and others related international code and standards.
• Depressurize, isolate and drain the exchanger.
• Install Blind flanges as specified in blind list & P&ID.
• Open both side channel covers of the exchanger.
• Inspect gasket-seating surface of covers and channel heads.
• Visual internal inspection of channel heads, tube sheets and seal welds of tubes & Shell.
• Monitoring Hydro jetting cleaning of tubes followed by air blowing drying.
• Witnessing of NDT such as PT, UTT, ECT/IRIS
• Witnessing Hydro test Shell side, Tube & Final Shell side.
• Box up both channel covers with new gaskets.
• Witnesses De-blinding & Bolt torqueing as per Sabic standards.
  
  Boiler:
• Review procedure, Inspection plan, project specification and others related international code and standards.
• Preparation of Boiler work.
• Depressurize, isolate and drain the Boiler.
• Install Blind flanges as specified in blind list & P&ID.
• Opening of boiler for inspection.
• Visual internal inspection of Mud drum, Steam drum, Furnace Super-heater, Stack, Economizer, Damper & Silencer.
• Witnesses hydro test for find out tube leak.
• Monitoring & witnesses Thirty-four Tube replacement.
• Monitoring Tube expansion In Mud & Steam drum.
• Monitoring Tube welding activity.
• Witnesses all NDT activity.
• Witnesses’ hydro test of Boiler.
• Box-up drum, Steam drum, Furnace, Super-heater chamber, Stack, Economizer, Damper & Silence.
• Witnesses De-blinding & Bolt torqueing as per Sabic standards.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping tests.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping tests.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping tests.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.
• Check the calibration of welding equipment, Job clearance card (JCC) for welders, welding consumables if it is accordance to WPS.
• Perform fit up inspection, welding - prior, during, after welding inspection as per WPS.
• Pre-heating, Post heating, Stress Relieving activities and SR chart verification, in carbon steel, low alloy materials. Review of PWHT chart verification.
• Witnessing of NDT such as MT, PT, UT & RT - Interpretation and review of radiographic films.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping tests.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping tests.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.

• Reviewing QCP, SAITP, SAIC, Method statement & other work procedures.
• Inspecting the materials regarding Traceability, Physical condition and drawing requirement.
• Materials inspection, Mill certificate, Test certificate as appropriate for the Project.
• Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.
• Inspecting Joint Configuration of Fit up prior to weld as per WPS.
• Checking alignment / Orientation of pipes as per Isometric Drawing.
• Verifying that welding inspection has been performed and joints have been released.
• Verification that dimensions and alignment tolerances of the piping systems are as per constructs specifications.
• In-process surveillance to verify compliance with specified piping erection procedure including flange alignments, torqueing, cleanliness etc.
• Performing piping walk down inspection and completing punch lists.
• Verifying that punch list items have been dealt with in accordance with the contractual arrangements.
• Reviewing and verifying completeness of piping test packages (hydro or pneumatic) prior to testing.
• Witnessing final piping tests.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the piping systems.
• Maintaining interface with the Client to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.
• Conduct regular schedule meetings with Piping Engineer and Project Engineer where applicable to align on project quality goals.
• Monitor contractor QA/QC activities and maintain records to support document control.
• Ensuring that responses are complete and in compliance with the contract documents. Where problems are found, work with Project Engineer/Mechanical Engineer to resolve.
• Assist to identify, respond to or evaluate technical issues to maintain the schedule.

 Responsible for maintaining and repairing heavy equipment required in the day to
day working.
 Analysis of machine failures.
 Estimation of maintenance costs.
 Assessing the needs of equipment replacements, spare parts.
 Assessment of the required tools for the maintenance of the equipment.
 Adopt and implement a detailed maintenance plan to minimize failures resulting in
stoppage of work.
 Recruit and train the maintenance staff.
 Keep updated with the upcoming versions or latest machinery required in the
organization.
 Replacing the spare parts of the machines as and when required.
 Responsible in transaction for importing machines and equipment’s.
 Maintaining the ISO standards and procedures.
 Was able to eliminate machine failures to the minimum possibility.
 Proved to be an excellent team leader and motivator.