Muhammad Umar
Rahim Yar Khan,Pakistan
Summary
Resourceful employee with outstanding knowledge to develop and maintain healthy customer pipeline. Consistently works to attract new business opportunities. Talent in administrative oversight, recruitment processes and customer service improvements.
Have multidiscipline experience in Front End Engineering Design, Maintenance, Pre-commissioning & Commissioning activities with well-organized/reputable organizations, at high caliber atmosphere.
Overview
3
3
years of post-secondary education
1
1
Certification
Work history
Mechanical-Rotating Equipment Specialist
- Have multidiscipline experience in Front End Engineering Design, Maintenance, Pre- commissioning & Commissioning activities with well-organized/reputable organizations, at high caliber atmosphere.
- Maintenance Pre-commissioningCommissioning Maintenance Overhauling.
- Revamp Compressor & Steam Turbine
- Shut down & Turnaround.
- Compressors Maintenance
- Steam Turbine Maintenance
- Gas Turbine Maintenance
- Gas Engine Maintenance
- Pumps Maintenance
- Dry Gas Seal & Mechanical Seal
- Gear Box Maintenance
- Cooling Tower Seasonal Maintenance
- Conveyor Belt Rollers Maintenance
- Process Valves Maintenance
- Oil & Fin Fan Cooler Maintenance
- Heat Exchangers Maintenance
- Pressure Vessels Maintenance knock out drum Maintenance
Engro Fertilizer Company Ltd.
- One-Stop Rotating Equipment Repair , overhauling, upgrades and refurbishment.
- Working on 330MW GE (DKY3-412NB)
- Steam Turbine Siemens Germany (SST600 rated Power is 20MW)
- Steam Turbine Shin Nippon Machinery (SNM B6-R5 rated Power is 3200KW)
- Steam Turbine driver DELAVEL (MHI 9EH-10 rated Power is 72160KW)
- Steam Turbine driver KKK (2SNV11 at rated power is 29,987 kW)
- Steam Turbine Elliott rated power is 1.2MW
- Gas Turbine GE Frame5 rated power is 18MW, Model Series MS-5001
- Gas Engine WAUKESHA L7044 GSI & P9394 GSI
- Centrifugal Compressor GE-Nuovo Pignone (2BCL 608),(2BCL458),(BCL 407A),(2BCL 306)
- Off Gas Feed Line Centrifugal Compressor NGBC
- Cracked Gas Centrifugal Compressor Elliott (LP 78MD3-3, MP 78M6I and HP 56M5)
- Wet Gas Centrifugal Compressor Elliott (88M7I)
- Dry Gas Seal: John crane/Flowserve and Eagle Burgmann dry gas seal
- Reciprocating compressor: C02 Two Stage GE-Nuovo Pignone Reciprocating Compressor
- Reciprocating compressor GE-Superior MH-64
- SAID Compressor MDEA gas recycle compressor (2HPX2)
- PETER BROTHER Compressor
- Centrifugal Pumps: Over hung type Centrifugal Pump Sundyne HMP 5112,HMP300 & KSB
- Overhauling Ebara BB 4, BB 5
- Over hung type Centrifugal Pump Pompe Gabbioneta Itlay labour
- Between Bearing type centrifugal pump GE- Nuovo Pignone & Pompe Gabbioneta Itlay labour
- Submersible Type Centrifugal Pump Pompe vergani
- Mechanical seals: John crane/Flowserve
- Resiprocating pumps: Horizontal Single Acting Triplex Peroni Pompe Titano series 3120
- Horizontal Single acting simplex Metering dosing pump Peroni Pompe
- Gear Box: Induction and reduction gearboxes Ambrilo USA
- Cooler: Air Cooler Natural Gas Compressor Induce Fan Rated capacity 480000m3/h.
- Oil cooler of centrifugal compressor
- Cooling Tower: Seasonal maintenance of cooling towers Induced draft counter flow #of cell 08 Circulation rate:24000 m3/h Maintenance of Gear Boxes and Fan Blades.
- Process Valves: Gate Valve, Ball valve, Butterfly valve
- Heat Exchangers: Shell & Tube types of heat exchangers
- Support and maintain day-to-day reliable operations and minimize equipment out of service.
- Develop and manage rotating PM (Preventive Maintenance) programs, evaluating equipment performance, recommending improvements and new technologies.
- Provide technical support to the operation team during the entire lifecycle of the rotating equipment, analyzing their performances, operative conditions, and boundaries, to guarantee reliable and safe operations.
- Conduct troubleshooting, failure analysis, resolution of chronic reliability issues and participate in Reliability Centered Maintenance (RCM) studies.
- Competent use of maintenance management systems (CMMS)
- SAP and Oracle.
- Frequently review and update the critical spare part list under my area and performing cataloguing activities.
- Handle active maintenance work orders that includes ordering material, carryout shutdown items and new work upgrades.
- Execution of Equipment Maintenance, Events Planning and Start-Up.
- Reviewing P&ID's, PFD, GA drawing & Mechanical drawings.
- OEM recommendations for procedures, spares, and special tools.
- Revamping of Compressor & Steam turbine Study.
- Projects design package review and execution.
- Utilize knowledge and familiarity with the international standards to improve the equipment performance.
- Lead efficiency improvement initiates, upgrading programs, & projects in the field of rotating equipment.
- Provide technical solutions whenever the machines experience failures, utilizing sound maintenance strategies to analyze, address and rectify the root causes in order to prevent reoccurrences.
- Propose changes in operating modes, or technological improvement, or maintenance strategies implementation, to support the company vision of continuous improvement throughout collaboration and people conversations.
- Analyzed performance of rotary maintenance activities and provided recommendations.
- Coordinated with vendors, performed maintenance contracts, and made reports.
- Developed & optimized PM plans of mechanical equipment Rotating & ensure their implementation.
- Developed procedures and instructions required for maintenance of rotary equipment according to engineering principles and safety regulations.
- Correspondence with vendors for required spares and services to ensure the reliability of equipment to avoid downtime of machine.
- Participated in the decisions of replacing rotary equipment by giving technical evaluations.
- Recorded and analyzed causes of rotary equipment failure and recommended long term remedy solutions.
- Developed technical studies, reports, and reviews of all types of rotary equipment.
- Ensured keeping, maintaining, and updating a database of all historical data pertaining to rotary equipment failures.
- Planned and Supervised all Commissioning & Rotary Maintenance Activities Preventive, Corrective & Breakdown Maintenance
- Completed work scope in accordance with applicable work pack / job card instructions, associated procedures and drawing.
- Prepare material requisitions for quote (MRQ), technical bid evaluations (TBE), material requisitions for purchase (MRP) and review vendor's documentation for mechanical equipment.
- Major Inspection of 2BCL 458 GE-Nuovo Pignone:(Rotor Replacement, Dry gas seal installation and Bearing Replacement)
- Gas Engine: Waukesha L7044 (Piston & Rider Ring Replacement, Gas Packing, , Big End & Small End Bearing Replacement, Run out and Web Deflection checking.
- Process Valves: Gate Valve, Ball valve, Butterfly valve trip and throttle valve maintenance
- Cooler: Air Cooler Natural Gas Compressor Induce Fan Rated capacity 480000m3/h.
- Pressure Vessels Maintenance knock out drum Maintenance 2-Phase separator and knock out drum of Natural Gas Compressor package maintenance
AMCO Advance metals company
- Rotating Equipment Repair ,overhauling ,upgrades and refurbishment.
Hubco power 330 mw (Thal Nova)
- Thar Coal Block-II 330 MW power plant commissioning and operational or maintenance project.
Engro Fertilizer Company Limited (Pakistan)
- Rotating equipment specialist
- Duties / Responsibilities:
- Worked in Engro Fertilizer Company limited as rotating equipment specialist in Machinery Maintenance department, acquiring learning and practical skills in Machinery Maintenance Department Ammonia & Urea Plant.
- Centrifugal Compressors: Major Inspection of (2BCL306) GE-Nuovo Pignone: (Overhauling of Co2 Centrifugal Compressor Rotor Replacement, Dry Gas Seal Installation, Bearing Replacement and Coupling Inspection)
- Minor Inspection of (BCL407A) GE-Nuovo Pignone:(Floating oil Seal Replacement, Bearing Replacement and Gear Coupling inspection)
- Steam Turbine: Major Inspection of SAC -8 GE-Nuovo Pignone:(Overhauling of Syn turbine Max output 18 MW and operating speed 10580rpm (Casing and Diaphragm inspection, Rotor Replacement, Bearing Replacement, Steam seal & oil seal Replacement and Alignement)
- Major Inspection of 1.2MW Elliott turbine:(Shaft, Carbon Seal, Bearing, TTV and Governor Replacement)
- Minor Inspection of Transamerica Delaval WK 32/28:(Max output 13 MW bearing Replacement, Coupling inspection and oil seals inspection)
- Gas Turbine : Inspection of GE Frame5 : (Max output 18MW, Model Series MS-5001, Specific Model PG-5341on Mark VIe control system)
- Reciprocating Compressors: Major PM Two Stage GE-Nuovo Pignone: Double acting Heavy duty Process Compressor (Suction and Discharge Valves, Piston & Rider Ring, Crosshead, Big End & Small End Bearing, Gas Packing, Oil Packing Replacement, Crankcase Main Bearing Replacement, Run out and Web Deflection check)
- Centrifugal Pumps: Overhauling of single & Multistage Centrifugal Pumps (overhang, Between bearing & Submersible Type) Process pump Sundyne, Pompe Gabbioneta Italy, Labor & GE-Nuovo Pignone and KSB.
- Reciprocating Pump: Overhauling of Horizontal Single Acting Triplex Peroni pompe Titano series 3120 Horizontal Single acting simplex Metering dosing pump Peroni Pompe
- Power Transmission Machines: Worked on Induction and reduction gearboxes Ambrilo USA, over speed running clutch Marland Gecon & Complete overhauling of fluid coupling.
- Cooling Tower: Seasonal maintenance of cooling towers Induced draft counter flow #of cell 08 Circulation rate: 24000 m3/h Maintenance of Gear Boxes and Fan Blades.
- Safety Training: HSE Induction Course, Confined Space Training, Work Permit Procedure Training, Fire Watchman Training, Fire Fighting Training, Basic First Aid and CPR, Job Safety Analysis , JHA (Job Hazard Analysis), CG,O2, and LEL Tester Training , H2S awareness and escape
Education
Bachelor of Technology - Mechanical
Global Institute Lahore
Lahore 09.2014 -
Diploma - Mechanical
Superior Polytechnic Institute Sadiqabad
Pakistan 08.2009 - 07.2012
Skills
- Front End Engineering Design
- Rotating Equipment Maintenance
- Maintenance Planning
- Installation
- Pre-commissioning
- Commissioning
- Troubleshooting
- Alignment
- Design /Technical Proposal review
- Team Leading
- Technical Reporting
- Reliability centered maintenance (RCM)
- Root cause analysis (RCA)
- Preventive and Predictive Maintenance
- Condition Monitoring ( Vibration, Temperature, lube oil condition
- Communication skills
- Team building
- Time management
- Problem-solving Revamp Compressor & Steam Turbine
- Shut down & Turnaround
- Compressors Maintenance
- Steam Turbine Maintenance
- Gas Turbine Maintenance
- Gas Engine Maintenance
- Pumps Maintenance
- Dry Gas Seal & Mechanical Seal
- Gear Box Maintenance
- Cooling Tower Seasonal Maintenance
- Conveyor Belt Rollers Maintenance
- Process Valves Maintenance
- Oil & Fin Fan Cooler Maintenance
- Heat Exchangers Maintenance
- Pressure Vessels Maintenance
- knock out drum Maintenance
Certification
Saudi engineers council Certificate, Diploma Certificate
Languages
English
Urdu
Punjabi
Hindi
Custom
- HSE Induction Course
- Confined Space Training
- Work Permit Procedure Training
- Fire Watchman Training
- Fire Fighting Training
- Basic First Aid and CPR
- Job Safety Analysis
- JHA (Job Hazard Analysis)
- CG,O2, and LEL Tester Training
- H2S awareness and escape
Personal Information
- Passport Number: AG0744833
- Notice Period: One Month
- Title: Mechanical-Rotating Equipment Specialist
- Date of birth: 04/15/1988
- Nationality: Pakistani
Timeline
Bachelor of Technology - Mechanical
Global Institute Lahore
09.2014 -
Diploma - Mechanical
Superior Polytechnic Institute Sadiqabad
08.2009 - 07.2012
Mechanical-Rotating Equipment Specialist
Engro Fertilizer Company Ltd.
AMCO Advance metals company
Hubco power 330 mw (Thal Nova)
Engro Fertilizer Company Limited (Pakistan)
Work availability
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
morning
afternoon
evening
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