Summary
Overview
Work history
Education
Skills
Languages
Certification
Timeline
Generic
MUHAMMAD AQEEL SABIR

MUHAMMAD AQEEL SABIR

Riyadh,Saudi Arabia

Summary

With over 16 years of dedicated experience as a QA/QC engineer specializing in Power Plants and Infrastructure projects, I possess a comprehensive understanding of a wide array of international codes and standards, including NFPA (10, 12, 13, 20, 22, 2001), ASME, API, and more. My career has honed my expertise in ensuring adherence to rigorous standards such as International Plumbing Code, Uniform Plumbing Code, ASHRAE, SMACNA, and others, contributing to the successful execution of projects. My aim is to leverage this extensive background, alongside my academic achievements, to drive operational excellence, enhance productivity, and deliver tangible value to the organization, thereby becoming a valuable asset in achieving shared success."

Overview

18
18
years of professional experience
1
1
Certification

Work history

QA/QC engineer

Al Fanar Co. / Khober Girls School (Aramco Project
Khobar, Eastern Province
06.2022 - Current

Construction of Girls Intermediate School and outdoor facilities which are to be built in an empty land designated as unfilled lot area of 16,385 square meters



• Ability to enforce various Plumbing/HVAC Standard /codes while inspecting Plumbing/HVAC system

• Conduct the Inspection for Installation of the Plumbing Fixture Drainage and water supply Piping systems

• Ensure the Hydro test and Gravity Test of the Plumbing system has complied as per applicable Standard prior to initiate RFI and request to client/PID for inspect the test activities

• Witness installation of HVAC ducts/accessories as per SCAMANA or project specification.

• Assisted in resolving all plumbing/HVAC installation complaints and prepared records of all its findings

• Ensure that the site Inspection activities ae being carried out as per approved ITP & Checklist

• Review and recommended any changes for Project drawing such as Piping & Instrumentation Diagram (P&ID), IFC Drawings, GA drawing in accordance to the specification and international standard as applicable.

• Generate client/PID Requests for Inspection (RFI) where required providing sufficient notice for hold, witness and inspection points.

• Conducted Material receiving inspection for plumbing pipes and plumbing fixtures to compliance with PO, MAR, , applicable Specification and international standard requirements

• Prepare and review the Hydro Test Package

• Prepare the Quality Documents such as MOS , ITP , Checklist and Quality Reports such as RFI Summary , Pro-active/NCR Log , Calibration Log of the Project

• Witnessing Air balancing for HVAC system

QA/QC engineer

Al Fanar Co. /LPG STORAGE EXPANSION PROJECT (GASCO
12.2019 - 04.2022

SAUDI GASCO is increasing LPG storage capacity at Riyadh in order to optimize their Bulk Storage Network and maintain future customer service levels whilst minimizing total operational costs and improving plant safety. The main objectives of the LPG storage expansion project are to: Align storage capacity to inventory levels required to optimize GASCO's operations. Achieve target service levels consistent with minimizing total storage costs given existing supply chain system and management practices. Improve Bulk Storage Network resilience to handle demand and supply fluctuations. SAUDI GASCO have installed 5 LPG bullets with 4000m3 capacity each in Ph-1 of project which will be further extended by 4 more LPG Bullets of same capacity. Further plan is to use the existing 2 Spheres (capacity of 2000 m3 each) as buffer vessels to LPG Storage facility. In order to meet the demand of filling hall & Truck Loading, Total 7 LPG Transfer pumps (6 working + 1 standby) and 6 vapour recovery compressors (5 working + 1 standby) are considered.



• At Site, I observed, witness, verify and record whether the quality of work being performed is satisfactory and in compliance with the approved documents.

• Review of PQP before submitting client

• Review of Subcontractor ITP's prior to submit to client for approval

• Review of MOS and technical submittals and specifications of subcontractors before submitting to client for approval.

• Monitoring of the works in accordance with approved method statements and inspection test plans (ITP)

• Preparation of ITP and checklist as per project requirement

• Review technical drawings and give feedback to engineering if have any technical conflict.

• Collaborate with multi-disciplinary engineering teams, and work with vendors

• Develop testing processes, and perform testing and validation • Review of material submittal prior to submit to client/consultant

• Coordinate with supplier and review O& M.

• Review of MRB's prior to submit to client

• Conduct walkthroughs at site and raise punch points

• To Witness Material receiving inspection and generate MIR for consultant inspection.

• Installation inspection of LPG Bullets

• Fabrication and installation of LTCS pipelines as per ISO/P&ID Drawings

• Fit-Up Inspection of pipe spools • Witness of PQR & WPQT coupons Welding

• Review and implementation of WPS in shop / Site

• Maintain and updating of Welder Qualification Test Records

• Renewal of Welders Qualification Records

• Witnessed NDT (MT, PT & UT) for welded joints, interpreted / reviewed radiographic films and NDT reports.

• Weld Visual Inspection after complete welding

• Witness of Hydro testing for pipelines

• Witness of Hydro testing of LPG bullets at site

• Installation inspection of LPG Pumps • Installation inspection of Vapour recovery compressor

• Installation inspection of Valves (Ball valves, Globe, Control Valves, PSV's)

• Witness of leakage testing after re-instatement

• Raised Inspection Request for consultant inspection

• Co-ordinate with civil and electrical team to solve issue related to mechanical

• Follow up with construction team to closing of snag list

• Mentioning site activities on daily basis and observe site issues / problems

• Surveillance of the site activities accordance to project specification and Drawing and registering NCR upon on non conformance.

• Follow up with construction and consultant for closing of external NCR

• Conduct material inspection according to material submittal and P.O

• Inspection at store for arrangement of material as per standard • Monitoring and updated of calibration log for instruments

• Preparation of QA/QC site weekly report

QA/QC engineer

Al Fanar Co. (ALFANAR LABOUR CAMP)
Riyadh
10.2014 - 10.2019

Located on Al Kharj Road, South of Riyadh, the Labor Camp will house 5000 personnel working in Alfanr Industrial City. Total constructed area shall be 58,000 sq. m over a plot area of 60,000 sq. m. The Labor Camp includes a Restaurant Building, Recreation Building & other services buildings. Sports & Green Areas will also be developed as part of the master plan.


• To lead site coordination and execution relating to mechanical, electrical and plumbing (MEP) matters of the project.

• At Site, I observed, witness, verify and record whether the work being performed is satisfactory and in compliance with the approved documents.

• Overall responsible for all the MEP works installation and progress of work to meet contractual and specifications requirements

• Review and comment on contractor submitted PQP.

• Review and comment on material submittals

• Review of drawings before issuing for construction

• Review of ITP's submitted by contractor

• Review and comment on MOS submitted by contractor

• Makes sure all projects and undertakings stay on budget and within the projected time schedule

• Attend weekly meeting with contractor

• Review and comment on all contractor supplied O&M manuals. • Discuss inspection results with Contractor and recommend necessary corrective actions

• Perform other duties as assigned by the project manager

• Use initiative to ensure work processes, procedures and systems are effective and efficient

• Document all designs in accordance with requirements of department design practice and adopted the basis of design

• Resolve clashes and details between other disciplines

• Installation inspection of pipelines networks for (Water Supply Network, drainage & Fire Fighting system)

• Witness of Hydro testing / Water fill up test for pipe lines (Water supply, Chilled Water, Drainage & Fire Fighting System) • Installation inspection of HVAC ducting

• Witness of smoke test of HVAC Duct

• Installation inspection of Pumps

• Installation inspection of desert cooler

• Installation inspection of exhaust fans

• Installation inspection of water tanks

• Preparation of site weekly report

• Update project manager on all matters affecting site issues

QA/QC engineer

Al Fanar Co. (King Abdullah Financial District)
01.2012 - 10.2014

MEP works for four high rise towers at the KAFD, Riyadh. Located in King Abdullah Financial District, Riyadh, K.S.A with Plot Nos. 5.07 and 5.08, which has been designed for communities, providing sophisticated metropolitan design with a futuristic skyline, offers luxurious residential and office spaces with high quality finishes. The project consists of four (4) towers interconnecting with each other on two plots, Tower A (12 floors), Tower B (14 floors), Tower C (17 floors) and Tower A (20 floors). The towers built above ground floor level for commercial, residential and offices. Each plot has two towers one for offices and one for residential consisting of furnished apartments.



• At Site, I observed, witness, verify and record whether the quality of work being performed is satisfactory and in compliance with the approved documents.

• Monitoring of the works in accordance with approved method statements and inspection test plans (ITP)

• Review of PQP before submitting to client

• Review of ITP's of subcontractors prior to submit to client approval

• Monitoring of the works in accordance with approved method statements and inspection test plans (ITP)

• Review of MOS for subcontractors prior to submitting to client • Ensure & implementation of project quality plan (PQP) and preparation of inspection test plan (ITP), quality control procedure (QCP)

• Installation inspection of pipe lines networks for (Water Supply Network, Chilled Water Network, drainage & Fire Fighting system)

• Witnessed/Conduct NDT for welded joints, reviewed the NDT reports.

• Witness of Hydro testing / Water fill up test for pipe lines (Water supply, Chilled Water, Drainage & Fire Fighting System) • Installation Inspection of HVAC System

• Witness of smoke test and air leak test Low, medium and high pressure of HVAC Duct

• Installation inspection of GRP Tanks

• Water fill up test inspection of GRP tanks

• Chemical treatment of GRP tanks

• Installation inspection of Water treatment Plant.

• Testing and commissioning of water treatment.

• Inspection of chilled water and water supply chemical flushing. • Installation, Testing and commissioning of Heat exchanger.

• Installation inspection of insulation & Cladding works on ducting, Piping.

• Installation, Testing and commissioning of Water feature system.

• Installation, Testing and commissioning of FCU, DX unit ERU.

• Air Balancing & water Balancing of HVAC system.

• Installation, Testing and commissioning of CO2, FM200 and Foam FSS system.

• Testing and commissioning of Fire fighting system.

• Testing and commissioning of water supply and drainage system.

• Installation, Testing and commissioning of BMU (building management Unit).

• Installation, Testing and commissioning of Elevators and Escalators (KONE).

• Installation inspection of Oil Interceptors

• Installation inspection of Pumps

• Testing and commissioning of Pumps (Diesel pumps, Circulating pumps, transfer pumps jokey pumps) etc.

• Raised Inspection Request for consultant inspection and follow up.

• Surveillance of the site activities accordance to project specification and Drawing and registering NCR upon on non conformance.

• Co-ordinate with the consultant for inspection activities

• Follow up with construction team to closing of snag list

• Mentioning site activities on daily basis and observe site issues / problems

• Surveillance of the site activities accordance to project specification and Drawing and registering NCR upon on non conformance.

• Follow up with construction and consultant for closing of external NCR / Audit reports

• Conduct material inspection according to material submittal and P.O

• Monitoring and updated of calibration log for instruments

• Preparation of QA/QC site weekly report

QA/QC Engineer, Management Representative

Al Gaswa Support Co. Ltd
2nd Industrial City Jubail
12.2007 - 11.2011
  • I was a Leader of the team which took the responsibilities of development & implementation of ISO 9001:2008. I developed all the documentation for ISO 9001:2008 and impart training to employees at different levels for the better understanding of the developed system and carried out pre-assessment audits for different departments. . Later on 3rd Party assessment & certification audits were carried out & went through successfully. After the successful completion of 3rd party audit, ISO 9001:2008 were awarded to AL-GASWA Support Company Limited.
  • Prepare and maintain all ISO 9001:2008 documents (activities)
  • Prepare Audit Plan, Audit Report, Audit Check List, Audit Non-conformance/conformance Report, and Audit Summary Report.
  • Conducting regular Internal Quality Audit of various functions/departments
  • Facilitate External Audits
  • Documents Issue Note, Documents Change Request.· Record Master Index, Change Notice, Work Instruction Format,
  • Conduct management review meeting, follow up corrective/ preventive actions.
  • Monitor the Quality Objectives frameworks implementation
  • Documentation & Implementations of ISO – 9001-2008.



• Ensuring & implementation of project quality plan (PQP) and review the inspection test plan (ITP), quality control procedure (QCP)

• Sign-off ITPs and quality control forms after all activities are complete, conformant and required records verified

• Preparing and approving Weld Map & Weld Annexure as per requirements.

• Incoming material Inspection such as raw material, Welding consumables and review of Material test certificate.

• Carried out stage wise inspection activities in accordance with codes, QAP, ITP and specification. • Witness of PQR & WPQT coupons Welding

• Review and implementation of WPS in shop / Site

• Maintain and updating of Welder Qualification Test Records

• Renewal of Welders Qualification Records

• Witnessed NDT (MT, PT & UT) for welded joints, interpreted / reviewed radiographic films and NDT reports.

• Witness of Pneumatic and Hydro testing of Pressure vessels, Storage Tanks, Heat exchanger, Pipelines and its report preparation

• Monitored / reviewed positive material identification

• Review of PWHT charts for conformance to specification requirements.

• Monitoring and inspecting the activities of surface preparation & painting application.

• Co-ordination with Client and inspection authorities like ABS, Lloyd's for executes the work.

• Check and maintain the calibration status for the inspection tools

• Making the stage wise inspection reports, daily report, final inspection report prior to shipment and maintaining those reports including NCR (if raised).

• Providing the details for preparing the as built drawings to Engineering department

• Any other duties and responsibilities assigned by QA/QC Manager

Production Engineer

Akhter Solar Limited
Hattar Industrial city, Pakistan
02.2006 - 12.2007
  • Create plans for solar energy system development, monitoring, and evaluation activities
  • Review specifications and recommend engineering or manufacturing changes to achieve solar design objectives
  • Perform thermal, stress, or cost reduction analyses for solar systems
  • Develop standard operation procedures and quality or safety standards for solar installation work
  • Perform computer simulation of solar photovoltaic (PV) generation system performance or energy production to optimize efficiency
  • Test or evaluate photovoltaic (PV) cells or modules.

Education

Bachelor of Science - Mechanical Engineering

University of engineering & Technology Taxila

Skills

  • Computer Oriented:
  • Auto cad (Basic)
  • MS Office (Microsoft Word, Microsoft Excel, Power point)
  • E-mail & Internet
  • Operating Systems
  • Root cause analysis
  • ISO 9001
  • Non-compliance reporting
  • Quality Management System (QMS)
  • Quality audits
  • Root Cause Identification
  • Quality Control Objectives
  • External Audit Support
  • Internal Audit Coordination

Languages

English
Fluent
Urdu
Native
Arabic
Elementary

Certification

  • ISO 9001:2015 Lead Auditor
  • ISO 9001:2000 Internal Auditor
  • ASNT NDT Level II (PT, MT & RT)
  • AWS - CAWI
  • Flowserve Training (LPG Pump Training)

Timeline

QA/QC engineer

Al Fanar Co. / Khober Girls School (Aramco Project
06.2022 - Current

QA/QC engineer

Al Fanar Co. /LPG STORAGE EXPANSION PROJECT (GASCO
12.2019 - 04.2022

QA/QC engineer

Al Fanar Co. (ALFANAR LABOUR CAMP)
10.2014 - 10.2019

QA/QC engineer

Al Fanar Co. (King Abdullah Financial District)
01.2012 - 10.2014

QA/QC Engineer, Management Representative

Al Gaswa Support Co. Ltd
12.2007 - 11.2011

Production Engineer

Akhter Solar Limited
02.2006 - 12.2007

Bachelor of Science - Mechanical Engineering

University of engineering & Technology Taxila
MUHAMMAD AQEEL SABIR