Summary
Overview
Work History
Education
Skills
Certification
References
Awards
Training
Timeline
Generic

Muhammad Fahad Munir

Summary

Experienced Reliability & Condition Monitoring Engineer with 10 years of proven success across Oil & Gas, Power and manufacturing industries. Skilled in enhancing asset performance through strategic maintenance planning, predictive techniques, and root cause analysis. Adept at leading cross-functional teams, supporting senior leadership in achieving operational goals, and driving continuous improvement initiatives. Known for a methodical and analytical approach to problem-solving, strong leadership, and the ability to optimize maintenance practices to improve reliability, reduce downtime, and control costs.

Overview

10
10
years of professional experience
1
1
Certification

Work History

Senior Reliability Engineer

Gulf Packaging Industries Co
11.2023 - Current
  • Led RCM studies to improve asset reliability, ensuring effective implementation and tracking of results through structured processes.
  • Reviewed and optimized the PM program as part of the 'PM Efficiency Improvement Program,' enhancing maintenance effectiveness.
  • Implemented and managed a condition monitoring program to predict equipment failures proactively.
  • Analyze rotary equipment health using online condition monitoring systems.
  • Monitored asset performance and generated Bad Actor lists to evaluate maintenance strategy effectiveness, leading to targeted resolution plans and documented mitigation strategies.
  • Analyze Maintenance & Reliability KPIs to drive performance improvements and mitigate risks to equipment availability.
  • Led Root Cause Analysis (RCA) for recurring failures and ensured the implementation of corrective actions.
  • Identified risks in critical equipment and supported capital expenditure planning for reliability improvement initiatives.
  • Approved Annual Maintenance Contracts and assessed vendor performance to ensure compliance with service-level agreements.
  • Participated in continuous improvement initiatives to enhance maintenance processes and overall operational efficiency.


  • Optimized preventive maintenance programs through data-driven analysis, increasing equipment availability and reducing costs.
  • Increased plant capacity utilization by identifying bottlenecks and implementing targeted improvements in throughput efficiency.
  • Improved asset lifecycle management processes by creating standardized templates for tracking equipment condition, history, and performance trends.
  • Reduced unplanned outages by developing robust monitoring systems for key process variables, enabling proactive intervention before failures occurred.
  • Streamlined spare parts inventory management processes to minimize stockouts while controlling costs through strategic supplier partnerships.
  • Enhanced equipment reliability by implementing predictive maintenance techniques and root cause analysis.
  • Presented technical findings to senior leadership teams, translating complex information into actionable insights that informed strategic decision-making processes.
  • Developed comprehensive maintenance strategies for critical assets, resulting in reduced downtime and increased productivity.
  • Developed customized training programs for plant personnel to increase awareness of reliability engineering principles and best practices.
  • Established a culture of continuous improvement by mentoring junior engineers and promoting best practices in reliability engineering.

Reliability Engineer

United Energy Pakistan Limited
07.2022 - 10.2023
  • Conducted vibration data collection and diagnostics on rotary and reciprocating equipment, including critical reciprocating compressors, across various onshore oil & gas production sites.
  • Performed Pressure-Volume (PV) analysis on reciprocating compressors to assess cylinder performance, detect valve issues, ring wear, and optimize compression efficiency.
  • Applied vibration screening and field assessments in line with Energy Institute guidelines to prevent fatigue failures in piping and machinery.
  • Conducted piping vibration assessments on reciprocating pumps and compressors to identify flow-induced vibration (FIV) and pulsation-related excitation.
  • Utilized tools including Emerson CSI 2140, RONDS RH712, and SDT Ultrasonic Analyzer for predictive condition monitoring.
  • Enhanced lubrication management system by integrating oil condition data with mechanical vibration trends to detect wear modes early.
  • Implemented lubrication management system to optimize lubrication consumption on compressors and engines.
  • Led and participated in RCFA for chronic compressor and piping issues, ensuring implementation of sustainable corrective actions.
  • Prepared and delivered detailed technical reports and reliability insights using software tools like AMS Machinery Health Manager and OMNITREND.



  • Collaborated with cross-functional teams during shutdowns and performance reviews to ensure data-driven decision-making and machinery uptime.
  • Accountable for ensuring the reliability of all rotary and reciprocating machines and equipment in different facilities owned by the company.
  • Oversaw daily operations of the department, ensuring maximum productivity and adherence to company policies.
  • Responsible for condition-based maintenance and plant condition monitoring techniques to proactively identify issues and optimize equipment performance.
  • Conduct Root Cause Failure Analysis (RCFA) and repeated tripping analysis to identify and address underlying causes of equipment failures.
  • Improved equipment reliability by implementing preventive and predictive maintenance programs.
  • Manage the lube oil management system to ensure proper lubrication and equipment performance.
  • Identification of areas for improvement within operations, implementing strategic initiatives to address gaps in performance or resources.
  • Implemented new systems for tracking key performance indicators, resulting in improved decision-making capabilities.
  • Analyzed and reported performance data, translating findings into practical improvement actions.
  • Created and maintained a strong team culture that promoted high levels of collaboration, employee satisfaction, and overall performance.
  • Conduct maintenance team training to enhance their skills and knowledge.
  • Developed and comply with overhaul plans to ensure timely maintenance and minimize downtime.
  • Prepare and obtain approval for CAPEX/OPEX budgets to effectively manage resources.
  • Assurance of Reliability Centered Maintenance within the company.
  • Audit of existing preventive maintenance plans, updating them based on current needs to reduce unnecessary expenses or redundancies.
  • Collaboration with the engineering team to design modifications that improved equipment performance and reliability.
  • Coordination with cross-functional teams to develop and implement process improvements for enhanced efficiency.

Manager (RCM)

Kohinoor Maple Leaf Group (ML Power & ML Cement), Pakistan
07.2021 - 07.2022
  • Prepared preventive & predictive maintenance plans for power plant and cement plant assets with a primary focus on inspection and lubrication.
  • Conducted a thorough FEMA & criticality analysis of equipment, considering their potential effects on production, maintenance costs, safety, and the environment.
  • Performed detailed analysis on vibration signatures, thermograms, Oil analysis reports and ultrasonic inspection data to diagnose equipment health and performance.
  • Reviewed ultrasonic flaw detection results, thickness testing data, dye penetration tests, and borescope inspection findings, recommending targeted corrective actions based on the assessments.
  • Performed root cause analysis for recurring and major breakdowns, followed by the implementation of corrective and preventive actions.
  • Conducted analysis of recurring issues and provided recommendations for long-term solutions to enhance equipment reliability.
  • Conducted a quarterly assessment of maintenance performance indicators (MTBF, MTTR) to identify areas for improvement.
  • Provided technical assistance to various teams, such as plant operations and maintenance planners, in decision-making processes that impact asset reliability.
  • Worked in collaboration with the maintenance manager and cross-functional teams to efficiently schedule turnaround jobs.
  • Muhammad Fahad Munir

Technical Services Engineer

Sumico Technologies (pvt) Ltd, Lahore (Pakistan)
06.2015 - 03.2018
  • Develop inspection plans and carry out condition monitoring activities for rotary equipment.
  • Perform vibration analysis, thermography, ultrasonic air leak detection, and steam trap inspection.
  • Perform (Dynamic Balancing) of Critical process Fans.
  • Conduct and witness Non-destructive testing (Ultrasonic testing, Dye penetration testing and Ultrasonic thickness gauging and Ultrasonic flaw detection of storage tanks, shafts and rollers during shutdown.
  • Remote visual inspection of gearboxes using IPLEX Ultralite Borescope.
  • Conduct awareness session for rotary equipment engineers, condition monitoring technicians & production teams about the benefit of latest condition monitoring tools & technologies to meet reliability targets.
  • Monitored the performance of the condition monitoring team and third-party services.
  • Conducted technical training for the condition monitoring team to enhance performance.
  • Assisted the Senior Manager with employee annual performance appraisals and suggested training requirements for technical staff.
  • Prepared the annual budget for condition monitoring tools and lubricants.

Education

B.Sc. - Metallurgy & Materials Engineering

Bahauddin Zakariya University
12-2014

Skills

  • Reliability Centered Maintenance
  • Condition Based Maintenance
  • Vibration Analysis
  • Machine Lubrication Analysis
  • Ultrasonic Analysis
  • Non-Destructive Testing
  • Root Cause Analysis
  • Asset management
  • Maintenance planning

Certification

  • Certified Maintenance & Reliability Professional SMRP ID. (619003) Society of Maintenance & Reliability Professionals
  • Certified Asset Management Accessor (CAMA) World Partner in Asset Management (WPiAM)
  • Vibration Analyst CAT II - ISO 18436-2 Cert No. (M-160299-01) Mobius Institute, Australia.
  • Ultrasound Essentials-1 SDT Ultrasound Solutions, USA.
  • Practical Machinery Lubrication Analyst- 1 Des-Case Corporation, USA.
  • Certified Asset Management Accessor (CAMA)- Training Only

References

References are available on demand.

Awards

Certificate of Achievement for successful implementation of Enterprise Asset Management (EAM) at coal-fired power plant., Certificate of Achievement for successful implementation of Enterprise Asset Management (EAM) at cement production line., Top Performer Award in the 8 Golden Safety Rules Quiz Competition at United Energy Pakistan Limited., Platinum Award for RCM implementation at Gulf Packaging Industries Co, Saudi Arabia.

Training

  • Incident Investigation & RCFA (UEPL Pakistan)
  • Permit to Work System (United Registrar of Systems Pakistan)
  • Hazard Identification & Task Risk Assessment (United Registrar of Systems Pakistan)
  • Confined Space Entry (United Registrar of Systems Pakistan)
  • H2S Hazards & Effects (United Registrar of Systems Pakistan)
  • Hazard Identification (UEPL Pakistan)
  • 8 Golden Safety Rules (UEPL Pakistan)

Timeline

Senior Reliability Engineer

Gulf Packaging Industries Co
11.2023 - Current

Reliability Engineer

United Energy Pakistan Limited
07.2022 - 10.2023

Manager (RCM)

Kohinoor Maple Leaf Group (ML Power & ML Cement), Pakistan
07.2021 - 07.2022

Technical Services Engineer

Sumico Technologies (pvt) Ltd, Lahore (Pakistan)
06.2015 - 03.2018

B.Sc. - Metallurgy & Materials Engineering

Bahauddin Zakariya University

Similar Profiles

CREATE PROFILE
Muhammad Fahad Munir