Munas Kallingal

• Played a vital role in the successful launch of a factory startup by actively assisting in various operational steps, including process setup, resource coordination, and workflow optimization, contributing to the efficient commencement of production activities.
• Assisted in production planning for improved workflow management throughout the manufacturing unit.
• Successfully achieved 47 MT daily productivity, surpassing the 45 MT target within two months of the startup factory launch. Played a key role in optimizing two production lanes by implementing a continuous process improvement strategy and conducting comprehensive training sessions for the entire production team.
• Led training sessions to enhance team skill set and performance levels.
• Streamlined operations by identifying inefficiencies in the production process.
• Oversaw compliance with company policies and industry regulations at all times, upheld company reputation.
• Developed comprehensive plans with other management staff to drive operational success.
• Worked closely with the Production Manager to implement strategic plans, reached business objectives.
• Managed inventory controls, reduced material wastage and overspending.
• Coordinated team members for improved productivity and work flow.
• Enhanced production efficiency by implementing new scheduling methods.
• Raised daily productivity and production capacity by optimising existing processes and software.
• Employed working understanding of stock control systems and extensive warehouse experience to consistently achieve KPIs.
• Monitored, evaluated and reported production performance daily, proactively actioning opportunities to improve process efficiency.

• Facilitated smooth production flow through effective task prioritisation and planning.
• Specialized in diverse range of frozen food categories, including premium burgers, expertly formed and breaded items, signature Zinger products, and full muscle selections.
• Adept in creation of fully cooked and marinated delicacies that cater to varied tastes, alongside tender cuts that guarantee customer satisfaction.
• Proficient in producing assortment of cold cuts, kebabs, meatballs, sausages, franks, and calibrated products, as well as unique oriental and minced meat offerings.
• Successfully increased production from average of monthly 1750 MT to 2380 MT
• Managed 6 Team Leaders and 230 production staff for 9 Months.
• Implemented strategies for optimal efficiency and quality, achieving exceptional output.
• Coordinated teams to streamline processes and enhance and reach production target.
• Ensured food safety and quality control compliance during high-volume production.
• Partnered with suppliers for consistent raw material supply, aiding efficient production.
• Led staff, fostering culture of improvement and collaboration, boosting productivity.
• Identified and acted on improvement opportunities, driving record production efficiency.
• Managed cleaning protocols and hygiene standards to ensure safe and sanitary environment

• Collaborate with Supply Chain team to develop production plans, reduce waste, and increase efficiency
• Oversee entire production process and delivery.
• Optimize production schedules to ensure on-time delivery and minimize downtime
• Monitor production performance, identify areas for improvement, and implement process improvements.
• Continuously improve production processes through data analysis and optimization.
• Develop production and packing forecasts to support supply chain planning and capacity planning.
• Maintain Key Performance Indicators (KPIs) to track production performance and communicate progress.
• Utilized Overall Equipment Effectiveness (OEE) to measure production performance and identify areas for improvement.
• Conducted root cause analysis of quality issues and implemented corrective and preventive actions.
• Optimized production processes to improve efficiency and reduce costs.
• Managed resources to ensure efficient and cost-effective production.
• Developed staffing plans, trained team members, and fostered positive and productive team culture.
• Managed budgets, controlled costs, and identified cost-saving opportunities.
• Identified cost savings through process optimization and manpower allocations.
• Collaborated with R&D to design experiments that evaluated processing conditions' impact on product quality attributes.
• Conducted sensory evaluations for new product development and provided feedback to optimize formulation and packaging.
• Collaborated with R&D to develop and implement new products and production method
• Conducted feasibility studies of new production methods and equipment to enhance quality and

• Maintained quality assurance programs and standard operating procedures to ensure compliance with food safety and quality standards.
• Conducted regular quality audits and inspections of production processes, raw materials, and
• Monitored and maintained documentation of quality records..
• Investigated customer complaints and implemented corrective actions to prevent reoccurrence.
• Managed quality control programs including FSSC-22000, HACCP, GMP, and SOPs to ensure product safety and compliance with regulatory standards.
• Trained and coached production and quality personnel on quality assurance and control procedures, standards, and good manufacturing practices.

· Conducted root cause analysis and implemented corrective and preventive actions for non- conformance incidents.

· Collaborated with cross-functional teams to support new product launches and ensure compliance with quality and safety requirements.