Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
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MONZER ADAM

Summary

SAMMARY Plastic engineer with over ten years of progressive experience, Responsible for large production area. Which include estimate production, raw material budget, oversee line workers, audit management, safety programs, and improve quality of production. Additionally I have experience in mechanical maintenance I am a strong supervisor with the capability to train and motivate teams to peak performance

Overview

14
14
years of professional experience

Work History

Maintenance mechanical engineer

10.2021 - 12.2023
  • Alpla plastic Middle East
  • Ensure the availability of maintenance records
  • Prepare appropriate maintenance procedures
  • Identify, via the production schedule, which types of preventive maintenance can be performed without impacting production efficiency
  • Ensure the availability and proper arrangement of spare parts
  • Coordinate with the maintenance manager on all maintenance activities (problems, appropriate analysis, and corrective actions on a daily basis)
  • Responsible for the safekeeping of maintenance hand tools and equipment
  • Troubleshoot machine problems and rectify them (extrusion blow molding, stretch blow molding, conveyor belts, dosing unit, packing table, warping machine, decorating machines, vacuum pumps), including mechanical, hydraulic, and pneumatic issues
  • Inspect all equipment and auxiliaries on a daily basis to detect unusual functions, sounds, and conditions that could impact productivity
  • Perform a daily checklist for the utility section:
  • Low pressure (10 bar) – 5 compressors with dryers (Atlas Copco).
  • High pressure (40 bar) – 3 compressors (AF) (assist AF technicians in replacing several parts during preventive maintenance).
  • Diesel boiler circuit.
  • Cooling system – 3 chillers (310–400 tons).
  • Replace and install motors and pumps for processing chillers.
  • Repair and debug machines.
  • Report any deviations that could impact product quality
  • Assist the quality and production departments with any customer quality concerns
  • Ensure that 5S procedures and activities are followed
  • Ensure the safe installation of machines and auxiliary equipment
  • Assist the manager in the preparation of monthly review analysis /presentations
  • Follow up with vendors and suppliers for spare parts
  • Perform any additional tasks as instructed by the manager
  • Have a good knowledge of safety policies to be followed during the implementation of any type of maintenance
  • Apply lockout/tag out (LOTO) procedures to isolate each energy source in machines (electric, pneumatic, hydraulic) as per safety instructions
  • Create safety work orders when performing different activities, whether done by the internal team or outside contractors (cold work, hot work, or work at height)
  • Achieve a certain number of yellow cards per year, as calculated from the main performance metrics, to ensure environmental and equipment safe

Production engineer

01.2019 - 12.2021
  • Medina plastic & paper factory
  • Manage daily operations to achieve targets as per the plan
  • Oversee two production shifts and prepare a weekly schedule for 120 personnel
  • Estimate the actual capacity of each machine
  • Analyze daily output to evaluate machine efficiency
  • Load all machines with different production specifications (extruder sheet, blown film, printing, cutting, injection molding, thermoforming, and aluminum containers)
  • Monitor the process conditions of each machine to avoid defects
  • Formulate production reports and analyze them with the production manager on a daily basis
  • Set the specifications for required items (shopping bags, table covers, and disposable items) and calculate the mixing ratios
  • Continuously analyze market samples to reduce costs and improve quality
  • Upload finished production data into the system
  • Calculate the yearly production budget for over 5,000 tons per year
  • Estimate the yearly budget for raw materials and update it every three months

Supervisor of molding section

01.2010 - 07.2018
  • Ava med medical industrial company
  • Manage the molding section and troubleshoot injection molding machines
  • Repair syringe molds (20 molds)
  • Monitor utility equipment (chillers, cooling tower, air compressors)
  • Oversee the printing and assembly sections
  • Have strong knowledge of needle assembly machines, packing machines, and (E.O.) sterilization gas
  • Manage line workers to maximize the output of each machine
  • Ensure all machines are maintained to meet required quality standards
  • Monitor production operations and achieve targets as per the plan
  • Prepare and implement all preventive maintenance schedules
  • Ensure all safety measures are followed in the process
  • Monitor raw materials and spare parts required for production and maintenance
  • Control waste during production
  • Prepare monthly production reports and machine history records
  • Train subordinates in the section
  • Increase technicians' motivation by redesigning the workshop layout, improving workshop facilities, and implementing 5S
  • Reduce production loss by modifying the tanks for grinding materials
  • Revamp the production environment to achieve GMP certification

Assistance Production Manager

Tamayz Industrial Company
04.2025
  • Direct supervision of the production process (extrusion blown film, flexographic printing, cutting, and packing machines)
  • Prepare the annual production plan based on the expectations of the sales department
  • Calculate raw materials and production requirement reports
  • Measure performance and analyze daily production rates
  • Coordinate with the maintenance department to reduce machinery downtime and develop preventive maintenance programs
  • Coordinate with the financial department and cost unit to reduce production costs
  • Control the production process by analyzing spoilage reports at all stages of production
  • Develop products according to market requirements in coordination with the sales department
  • Assist production staff with troubleshooting process issues
  • Monitor production staff and quotas to ensure all team members follow established procedures and have the necessary tools to meet production goals
  • Provide production data to management and analyze production performance
  • Conduct monthly audits of the production floor, documentation, and quality inspections
  • Set specifications for production orders in extrusion blown film, flexographic printing, cutting, and packing machines (factory goods such as shopping bags, trash bags, table covers, etc.)
  • Prepare all requirements for obtaining certification for the decomposition of plastic materials from the Saudi Standards Authority
  • Conduct annual reviews of staff performance
  • Maintain production requirements safely and efficiently
  • Maintain a safe and clean work environment
  • Report all accidents or near misses
  • Perform any other tasks necessary to meet the production schedule in a safe and efficient manner.

Education

Bachelor of plastic engineering - science and technology

Sudan University
01.2015

Skills

  • Lean Kaizen
  • OEE (Overall Equipment Efficiency)
  • 5S
  • SOP (Standard Operating Procedures)
  • TPM (Total Productive Maintenance)
  • GMP (Good Manufacturing Practices)
  • Windows & Office
  • Problem Solving
  • Team Leader
  • Data Analysis

Accomplishments

  • Participated in many exhibitions, including the Khartoum International Exhibition in 2015
  • Member of the team responsible for modifying printing and assembly machines to create a single line at Ave Med Medical
  • Member of the committee for rehabilitating the production environment to achieve GMP certification
  • Traveled to China to confirm injection mold specifications
  • Custom Section
  • Ability to read hydraulic& pneumatic schematic diagram
  • Knowledge basic of electrical troubleshooting & PLC
  • Personal Information
  • Nationality Sudanese, Eng.: Jabr Adil -pro manager Karim plastic factory -Sudanese resident in
  • Riyadh – Email: jabar.adil@gmail.com +966569295958
  • Training& courses
  • Saqr giddying workshop -fiberglass applications
  • Soplar-basic Hydromantic in - extrusion blow molding
  • Abdulbary center course PLC
  • Course ( first aid) in the community
  • High institute for plastic fabrication injection molding
  • Agiad technical training center hydraulic system ( 40 hours)
  • Business analysis with excel Elementary to Advanced
  • Over all Equipment Effectiveness (OEE)

Timeline

Assistance Production Manager

Tamayz Industrial Company
04.2025

Maintenance mechanical engineer

10.2021 - 12.2023

Production engineer

01.2019 - 12.2021

Supervisor of molding section

01.2010 - 07.2018

Bachelor of plastic engineering - science and technology

Sudan University

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MONZER ADAM