MUTHU MAGESH MURUGESAN
Al Jubayl,Eastern Province
Summary
Specialist Planner with 20 years of experience in Mechanical Maintenance and Planning in heavy industries. Organized and dependable planner with proficiency in SAP Asset Maintenance, Material & Service Management.
Overview
22
22
years of professional experience
4
4
years of post-secondary education
Work History
Specialist Planner, Maintenance
Saudi Iron and Steel Company
Al Jubayl, Eastern Province
07.2013 - Current
- Developed and implemented maintenance plans in SAP PM for Re-bar Rolling mill (Danieli make) equipment such as Mill Stand Gearboxes, pumps, drive mechanisms and mechanical systems etc.
- Scheduled maintenance work orders. Coordinated with maintenance and operation teams to ensure timely completion of maintenance tasks and achieved Schedule attainment >90%.
- Maintained accurate records of maintenance activities and equipment history to achieve 100% Historical data.
- Managed Spare parts inventory and ensured availability of materials. Ensured 100% availability of critical spares of Re-bar mills.
- Reviewed and reduced the inventory of dormant items and achieved a reduction of 5.2 MSAR in inventory value.
- Prepared KPI reports to analyze maintenance performance and areas of improvement.
- Assisted in the development of maintenance budgets and cost control measures. My idea for Work order cost monitoring was presented in Hadeed Innovation Day.
- Prepared Service accruals and timely processing of Service Entry sheets.
- Proficient in Turn around Planning. Prepared the Material and Services plan for Re-bar mills Turnaround.
Mechanical Maintenance Manager
Essar Steel India Limited (Now AM/NS)
Chennai, India
06.2011 - 06.2013
- Managed a team of mechanics to ensure smooth working of Slitting and Shearing Lines of Steel coils.
- Initiated preventive maintenance programs such as CLIT and Improved Plant availability to 98%
- Improved the average MTBF from 10 days to 17 days.
- Facilitated repair work swiftly, reducing idle time significantly. Reduced MTTR from 4.2 hours to 2.7 hours.
- Ensured compliance with industry regulations by conducting regular audits.
- Received the "Essar Positive Action award" for driving improvements in Plant performance.
Senior engineer, Mechanical maintenance
Essar Steel India Limited (Now AM/NS)
Hazira, Surat, India
06.2003 - 06.2011
- Handled multiple roles in the maintenance of Continuous Casting Plants (SMS make) viz Shift In-Charge, Workshop and Spares Planner, Segment Repair Shop Engineer.
- Optimized equipment performance through routine inspections and adjustments.
- Responded to plant breakdowns and emergency callouts.
- Liaised with suppliers to ensure timely delivery of spare parts and tools.
- Monitored and controlled inventory levels for spare parts for optimal stock levels.
- Upheld proactive approach to health and safety practices for safe, secure working environment.
- Implemented FMEA, 5S and Quality circles projects
Education
Bachelor of Engineering - Mechanical Engineering
Madurai Kamaraj University
Madurai / India 08.1999 - 05.2003
Skills
Asset Maintenance Planning
Asset Turnaround Planning
Maintenance Budget planning
Maintenance Cost monitoring and Control
SAP EAM & MM
Languages
English
Fluent
Hindi
Fluent
Arabic
Beginner
Tamil
Native
Timeline
Specialist Planner, Maintenance
Saudi Iron and Steel Company
07.2013 - Current
Mechanical Maintenance Manager
Essar Steel India Limited (Now AM/NS)
06.2011 - 06.2013
Senior engineer, Mechanical maintenance
Essar Steel India Limited (Now AM/NS)
06.2003 - 06.2011
Bachelor of Engineering - Mechanical Engineering
Madurai Kamaraj University
08.1999 - 05.2003
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