NOUFAL PUTHIYAVEETTIL

• Job Profile

● Establish Standard Operating Procedures, Log Sheets, and Control Forms.

● Supervised the processing, and filling of fresh and long dairy products, which include Jar cheese, Triangles, slice cheese, Breakfast cream, Yogurt, and flavored yogurt.

● Assigning responsibilities to production staff, including mixing operators, filling operators, and helpers.

● Providing training and skills development to production staff.

● Providing basic hygiene and food safety training to the staff.

● Implementation and continuous training of the production staff for 5S and GMP on the shop floor. Responsible for the investigations of deviations and claims, internally and externally.

● Led the RCA (Root cause analysis) in case of any customer complaint. Supervising the compliance report and implementing the corrective actions.

● Coordinate with the maintenance and the management in case of a change in control activities.

● Loss reduction with line study and product characteristics.

● Involved in product development with the Research and Development team.

● Lead the implementation of Safety Guidelines in coordination with the HSE team.

● Directed the implementation of Safety policies on the shop floor.

● Preparation and delegation of staff according to the production plan in different areas according to skills and compatibility.

● Evaluation and interviewing the internal staff for appreciation and analyzing the skills for upgradation.

● Preparation of the Production Plan and its execution from planning to transfer in the warehouse of the finished product.

● Working in liaison with the Maintenance team for preventive maintenance.

● Escalating the issues in the equipment with maintenance to reduce the stoppage timings.

● Preparing the efficiency report and training the staff for the same to register the correct stoppage reasons to ensure the right efficiency analysis.

● Supervising resource management with utility.

● Approval for packing material and raw material for new suppliers.

● Established work schedules, assignments, and production sequences to meet production goals.

● Coordinated workflows and evaluated individual performance to optimize resources. Monitored inventory to adjust scheduling and inform supply needs.

● Verify KPI reports (Monthly losses report, Kaizen, PSL, PE&OE, etc.)

● Assessed equipment performance, reviewed material supplies, and organized manpower to meet demand.

● Boosted production throughput and quality by revamping procedures and monitoring strategies.

● Set and enforced a performance-oriented production approach, significantly increasing worker output and reducing safety incidents.

● Reduced obstacles and variables to maintain operational performance and meet deadlines.

• Achievements:
• Participated with the R & D team to solve the recipe issue, Recipe cost reduction, and trials.
• participated in CIP chemical migration
• Participating in ongoing projects - MII implementation and new jar cheese line installation
• Served as Department In-charge and as a good leader
• Increased production efficiency from 85 to 92%.
• Increase machine capacity – Jar production by 9% & Slice by 3.5%.
• Contribute to the investigation of the cause of the reduction in jar cheese production length
• Developed a cross-functional team.
• Fulfilling the role of department safety owner successfully
• In all business initiatives, reduce the number of safety accidents to zero over the last four years.
• The loss of ingredients and packaging was kept below the limit.
• Increase the training hours to 400 hours yearly.
• Involved in the preparations for AIB certification

Responsibilities Handled

● Developed new recipes, modified existing recipes, product label approval, product market comparison, piolet runs

● Successfully supported the production team to handle issues related to recipes, investigated market complaints to make sure justified or not

● Formulate products to achieve cost targets, nutritional profile, ingredient statement, and product attributes of the target product

● Fostered modifications and improvements to existing recipes, and ensured strict hygiene and food safety standards are met. Compiled, checked, and approved

● product specifications and labeling, generated new product ideas and recipes

● Participated in sensory analysis, approval for each product batch, shelf life study & raw ingredient verification, and supplier approval.

● Led continuous improvement of product quality through attention to process expected, dealt with customer complaint investigations or product issues

● Followed trends and technological developments in the nutritional food business and helped translate these into new product and packaging development ideas and projects

● Responsible for the timely and right execution of product development activities including formulation development, supporting pilot & plant trials, sensory evaluation, technology transfer, and R&D documentation (specifications, protocols, reports, etc.

● Execute and document experiments, finished product testing and panels (in the lab, pilot plant, and plant) working with R&D developers and various support services

● Built basic technical skills including product, process and packaging, and oversight to lab spaces with the flexibility to adopt other tasks where needed

Achievements:

● Formulated 1 Recipe -Successfully running in the market

● Assisted in modifying existing recipes

Successfully verified approx.500 labels and given final approval for supplier

• Job Profile
• Successfully handled Physical and chemical inspection & analysis of raw materials & finished goods, routine In Process Quality Control (IPQC) activities
• Provide Training to newly joined analysts in technical activities
• Notified and escalated non-conformance and reports to the Quality manager
• Giving training at processing level on food safety and GMP in scheduled interval
• Increased customer satisfaction by resolving issues.
• Delivered services to customer locations within specific timeframes.
• Exceeded goals through effective task prioritization and great work ethic.
• Achievements & skills:
• Able to handle HPLC (Schimadzu)
• Able to handle GC (Agilent)
• Able to handle UV- Spectra scan (Chemito)
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