prakash rao Ramesh Rao

Aluminium Beverage Can Manufacturing – Backend Production & Maintenance

- Extensive hands-on experience in aluminium beverage can backend manufacturing, covering Lacquer Spray, Necker, Palletizer, Strapper, and associated conveying systems.

- Specialist in Lacquer Spray Machine operation, setup, nozzle adjustment, spray pattern optimization, lacquer flow control, and troubleshooting of spray-related defects.

- Experienced in lacquer spray gun, HME, solenoid valve, pressure regulation, and spray system troubleshooting to ensure consistent internal/external coating application.

- Skilled in monitoring and troubleshooting lacquer coverage, spray quality, overspray, nozzle blockage, pressure fluctuations, and coating defects.

- Experienced with Belvac Necker machines, including necking station setup, tooling adjustment, changeover, dimensional control, and troubleshooting.

- Knowledge of Necker tooling, die stations, punch assemblies, transfer systems, turret mechanisms, lubrication systems, and machine timing.

- Skilled in troubleshooting necking defects, can jams, transfer problems, tooling wear, dimensional variation, and machine timing issues.

- Experienced in Necker changeovers and format changes, including tooling replacement, machine setting, alignment, and trial-run adjustments.

- Specialist in automatic palletizer systems, including palletizing sequence, layer formation, can conveying, pallet positioning, and machine synchronization.

- Experienced in troubleshooting palletizer jams, sensor faults, pneumatic issues, conveyor problems, gripper/handling issues, and pallet alignment.

- Skilled in Strapper machine operation, setup, tension adjustment, strap feeding, sealing/cutting systems, and troubleshooting.

- Experienced in resolving strap breakage, incorrect strap tension, feeding problems, sealing issues, and package alignment.

- Strong knowledge of conveyors, transfer systems, sensors, pneumatic cylinders, solenoid valves, proximity sensors, photoelectric sensors, and safety interlocks.

- Experienced in machine timing and synchronization between backend equipment to maintain continuous production flow.

- Skilled in mechanical fault finding, breakdown analysis, corrective maintenance, and preventive maintenance of production equipment.

- Experienced in format changeovers, line clearance, machine setup, trial runs, and first-off production verification.

- Capable of identifying recurring equipment failures and implementing root cause analysis (RCA) and corrective actions to reduce downtime.

- Experienced in monitoring OEE, machine downtime, production efficiency, and equipment performance.

- Strong focus on machine reliability, production continuity, quality improvement, and downtime reduction.

- Experienced in working closely with Production, Quality, Electrical, and Maintenance teams during breakdowns, changeovers, and process improvements.

- Knowledge of LOTO, machine safety procedures, preventive maintenance standards, and safe working practices.

Aluminium Beverage Can Manufacturing – Backend

- Specialist in backend production and maintenance operations within aluminium beverage can manufacturing.

- Hands-on experience with Lacquer Spray Machine, including operation, troubleshooting, setup, and process optimization.

- Experienced in Belvac Necker machines, including machine setup, changeover, troubleshooting, and maintenance.

- Skilled in palletizer operation and maintenance, ensuring smooth can handling and efficient palletizing.

- Experienced in Strapper machines, including operation, setup, troubleshooting, and preventive maintenance.

- Strong knowledge of backend line equipment, mechanical systems, and production processes.

- Experienced in identifying machine abnormalities, performing corrective actions, and minimizing downtime and production losses.

- Skilled in supporting changeovers, line clearance, machine adjustments, and start-up activities.

- Experienced in coordinating with production and maintenance teams to maintain machine reliability, quality, and productivity.

- Knowledge of preventive and breakdown maintenance for backend equipment.

Aluminium Beverage Can Manufacturing – Backend maintainer

- Specialist in backend production and maintenance operations within aluminium beverage can manufacturing.

- Hands-on experience with Lacquer Spray Machine, including operation, troubleshooting, setup, and process optimization.

- Experienced in Belvac Necker machines, including machine setup, changeover, troubleshooting, and maintenance.

- Skilled in palletizer operation and maintenance, ensuring smooth can handling and efficient palletizing.

- Experienced in Strapper machines, including operation, setup, troubleshooting, and preventive maintenance.

- Strong knowledge of backend line equipment, mechanical systems, and production processes.

- Experienced in identifying machine abnormalities, performing corrective actions, and minimizing downtime and production losses.

- Skilled in supporting changeovers, line clearance, machine adjustments, and start-up activities.

- Experienced in coordinating with production and maintenance teams to maintain machine reliability, quality, and productivity.

- Knowledge of preventive and breakdown maintenance for backend equipment.

Diploma in mechanical engineering