Rajesh Kumar
Cuddalore,India
Summary
Results-driven Manager – Quality, NPD, Production with over 15 years in wires and cable manufacturing. Specializes in quality control, process engineering, and new product development. Expertise spans power, control, instrumentation, automotive, railway, solar, and special cables, with comprehensive knowledge of SASO, IEC, ASTM, BS, BIS standards, APQP, and ISO 9001 IATF.
Overview
1
1
Certification
15
15
years of professional experience
Work History
Manager (Quality Control)
Nohascom Factory International Company
Al Kharj, Riyadh
12.2023 - Current
- Lead and manage the entire Quality Control function for wire and cable manufacturing operations.
- Develop, implement, and maintain the Quality Management System (QMS) in compliance with ISO, IEC, BS, UL, and SASO standards.
- Ensure quality compliance across all stages: incoming raw materials, in-process production, and final finished goods.
- Define and approve inspection and testing plans for all types of cables (power, control, instrumentation, automotive, speciality cables).
- Oversee routine and type testing including conductor resistance, insulation resistance, HV test, spark test, tensile strength, elongation, Ageing and dimensional analysis.
- Ensure full compliance with customer specifications, inspection standards, and third-party inspection requirements.
- Led root cause analysis (RCA) for internal failures, customer complaints, and process deviations; implemented effective CAPA.
- Monitored quality KPIs, including rejection rate, scrap level, rework percentage, and customer complaint ratio, to identify areas for improvement.
- Coordinated with Production, PPC, Maintenance, and R&D/NPD teams to enhance product quality and stabilise processes.
- Approve batch release and ensure proper documentation of test reports, certificates, and quality records.
- Manage the calibration system for all testing and measuring instruments as per international standards.
- Lead internal audits, supplier audits, and external certification audits.
- Drive continuous improvement initiatives (Kaizen, Lean Manufacturing, and Six Sigma) to reduce defects and improve efficiency.
- Oversee laboratory operations for physical, electrical, and chemical testing of raw materials and finished cables.
- Ensure proper handling and control of non-conforming products with segregation and disposition decisions.
- Developed and trained QC engineers, inspectors, and technicians, enhancing technical skills and awareness of quality standards.
- Support new product development (NPD) through validation trials, first article inspection, and process qualification.
- Provide technical support to sales and customer service teams for quality-related queries and complaints.
- Ensure safety, compliance, and discipline within the QC department.
- Nohascom Factory International Co. manufacturers of all types of cables. The Company specialises in designing, manufacturing, and supplying cable solutions.
- 2+ Year in Quality Control
- Plant Location: Al Kharj,Riyadh ,Saudi Arabia
Asst.Manager in Quality Control
Siechem Technology Pvt Ltd
Sederapet, Pondicherry
11.2011 - 08.2023
- Support the Quality Control Manager in implementing and maintaining the Quality Management System (QMS) as per ISO and relevant cable industry standards (IEC, BS, UL, and SASO).
- Ensure in-process, incoming, and final product quality inspection of wires and cables including power, control, instrumentation, and speciality cables.
- Conducted routine tests including conductor resistance, insulation resistance, spark test, high voltage (HV) test, elongation, tensile strength, and dimensional checks to ensure product compliance with quality standards.
- Review and approve in-process quality inspection reports, test certificates, and batch release documentation.
- Coordinate with production and PPC teams to identify and resolve quality deviations and process non-conformities.
- Led root cause analysis (RCA) and implemented corrective and preventive actions (CAPA) and 8D methodologies for internal and customer complaints, enhancing product reliability.
- Ensure compliance with customer specifications, inspection plans, and third-party inspection requirements.
- Support new product development (NPD) by conducting trials, validation testing, and first article inspections.
- Train and guide quality inspectors and technicians on testing methods and quality standards.
- Monitor production processes to ensure compliance with approved specifications, drawings, and customer requirements.
- Maintained and analysed quality records and rejection data, preparing monthly quality performance reports to identify trends and areas for improvement.
- Ensure calibration of all measuring and testing instruments as per calibration schedule.
- Participate in internal audits, external audits, and supplier quality evaluations.
- Support customer complaint handling and provide technical reports for resolution.
- Ensure proper handling, identification, and segregation of non-conforming materials.
- Siechem has more than 22 million part numbers for 32 different segments/markets. Company manufacturing the High Temperature Silicone cable, Railway cable, Automotive cable, Power cable, Composite cable, Solar cable, Telecommunication cable, Welding cable, Building & Panel wiring, Railway quad & Signalling cable.
- 12+ Years in Production,Quality & NPD
- Plant Location: Sederapet,Pondicherry,India
Education
B.E - Electrical and Electronics Engineer
Anna University
Chennai, Tamilnadu, India01-2010
Skills
- Quality assurance
- ISO 9001 compliance
- Cable manufacturing standards
- In-Process and Final Inspection
- Testing & Validation
- Calibration Management
- Statistical Process Control
- Root cause analysis
- CAPA management
- Process improvement
- Process Optimisation
- Manufacturing Process
- Operational Efficiency
- Production Techniques
- Production Engineering
- Quality Processes
- Documentation & Compliance
- Documentation Standards
- Audit management
- Regulatory Compliance
- Industry Regulations
- Customer Complaint Handling
- Advanced Testing
- Electrical Standards
- Cable Technology
- Material Science
- Material Handling
- Technical Specifications
- Performance Assessment
- New Product Development (NPD)
- Market Analysis
- Sustainability Practices
- Custom Solutions
Certification
Engineering Trainee - HCL Infosys ltd. Pondicherry - 2010-2011, Basic 5'S - HCL Infosys ltd. Pondicherry, & Alison Course - 2010, Dimensional Measurement User - National Physical Laboratory - 2020, Internal Auditor (ISO 9001-2015) - B4QM - 2023, Internal Auditing - Fundamental Principles & Concepts - Alison Course - 2026, Saudi Council of Engineering membership - SCE ,Saudi Arabia - 2026, Mode of operation and application measurement for Quality Equipment's - Dongguan wiremac Machinery Eqpt.Co.ltd - 2026, Fire and safety Awareness - Alison Course - 2026
Achievements & Awards
Cards for appraisal by reduction of LD for Government sector orders., Promoted as Asst.Manager after observing my dedication and Technical Skills., Cards for appraisal for reduction of Scrap and rejection., Cards for appraisal for the reduction of WIP materials.
Declaration
All the above details are accurate to the best of my knowledge, if employed in your prestigious organization; I will fulfill my roles and responsibilities with utmost determination to the best of my talent and confidence. (Rajesh Kumar)
Ares of Strength
- Adaptable to new environment
- Time keeping and hard working
- Innovative thinking.
- Being self-motivated
- Being proactive, flexible and creative
- Being able to priorities effectively
- Having teamwork abilities & Leadership quality
Timeline
Manager (Quality Control)
Nohascom Factory International Company
12.2023 - Current
Asst.Manager in Quality Control
Siechem Technology Pvt Ltd
11.2011 - 08.2023
B.E - Electrical and Electronics Engineer
Anna University