Summary
Overview
Work History
Accomplishments
Affiliations
Work Availability
Timeline
Hi, I’m

Rana Muhammad Asif Jamil

North,Al

Summary

  • SUMMARY OF PROFESSIONAL EXPERIENCE Highly motivated Senior Production Engineer with exceptional sense of responsibility for the profession. Around 20 years of diversified international EPC/Operations experience in Specialty Chemical (Pthalic Anhydride,Malic Anhydride ,DOP ECH,Allyal AlCohol, ODC Electrolysers Chlorine and Petrochemicals. HIGHLIGHTS OF SKILLS AND QUALIFICATIONS
  • Evaluated performance of existing units and visualized opportunities for improvements
  • Provided high quality process engineering design and support for chemical manufacturing facilities
  • Developed scoping studies and conceptual process designs including PFDs and Heat & Mass Balances.
  • Developed FEED and supervised detailed engineering
  • ISO-50001-2018, ISO 45001 internal auditor.
  • Developed simulation using ASPEN Process Explorer, IP 21, RBVA (Role Based Visualization) and MOM (Manufacturing Operation Management), POM (Production Operation Management).
  • Developed and reviewed hydraulic calculations, engineering drawings and lists (P&ID, LDT & equipment list)
  • Performed process design calculations for key equipment - Vessels, Pumps, Heat Exchangers and Valves
  • Provided design/specification of pressure relief devices/systems.
  • Prepared specifications, data sheets and supported technical bids
  • Provided technical assistance / advice to Operations and Project Engineering, including commissioning/start-up of capital projects and plant optimization
  • Experienced at Change Management and Process Safety Management - PHA and PSI documentation
  • Advanced skills in using SAP & MS Office - Word, Excel

Overview

20
years of professional experience

Work History

Sadara Chemical Company ‘Saudi Arabia, Saudi Aramco and DOW Chemical United States of America, HCU

Senior Production Engineer
01.2017 - Current

Job overview

  • Handling of 18 electrolysers of HCU (ODC Type) which produce 1296 tpd of Chlorine and Hydrogen on Cathode side
  • Handling, troubleshooting, optimization of Electrolysis,Anolyte, catholyte, absorbers and scrubber system in HCU Plant
  • Manage and execute seal plan replacement project of more than 16 centrifugal pumps
  • Plan, manage and execute major TA (Turn Around) ISOTAG21 for envelope
  • Access and analyze current production methods
  • Focal person for envelope sustainability foot print
  • Managing and implement electrolysers recoating campaign from UDHE Germany for HCU
  • Develop and draft an improved production process
  • Manage project “Modification of HVAC in Cell Building”
  • Design and implement cost-reductive changes
  • Maximize productivity of machinery and workers
  • Follow product specifications and quality control measures
  • Performed Process Team Lead administrative functions: Leadership, Scope definition, Project supervision, Man-hour estimate, Resource allocation, Monthly progress reporting, Mentoring & Annual performance reviews, PHA activities (HazOp, SIL, LOPA) and technical meetings initiatives, day-to-day Task allocation to process engineers, MOC process initiatives, Interface with disciplines & client for design development & obtain approvals
  • Contribute to and approve Cause & Effect Diagrams (C&ED) and Control & Alarm Settings Table, Operating Guidelines, Safe Operating Limit Tables, Tie-Ins/Battery Limit Tables
  • Support project & disciplines on their day-to-day questions & equipment acquisition from vendors through technical support
  • Respond to RFIs and other technical queries from modular fabrication and construction house

Sadara Chemical Company

Site Integration Shift Manager
01.2014 - 01.2017

Job overview

  • Saudi Arabia (A JV of Saudi Aramco and DOW Chemical United States of America), Develops personnel in responding to events on site relating to utilities and raw materials
  • Simulates Drills with Plant Immediate Response Leaders to prepare personnel for an actual situation
  • Accountable for the resolution of a situation utilizing Site Integration Policies and Procedures
  • Generates detailed incident reports and participates in follow-up meetings
  • Possesses in-depth knowledge of the Site Integration Policies and Procedures and Site Emergency Plans and Procedures
  • Assists site to proper response to meet feedstock allocations during off hours
  • Record relevant site wide asset utilization incidents
  • Ensures that the Site Integration Policies and Procedures are followed during planned and unplanned events
  • Collects and analyzes information to assess the situation
  • Ensures that events are tracked and documented in plant / department Operations Dashboard
  • Utilizes procedures and knowledge to develop action plans
  • Implement action plans while considering concerns of EH&S and ES&S guidelines and policies
  • Obtains additional resources if required during an event
  • Initiates actions to return the Site to normal state
  • Ensures that post event activities are completed
  • Ensures that Root Cause analysis / investigation are conducted as defined in the Site Integration RCI Trigger Criteria
  • Ensure that plants are meeting the production plan targets

Tasnee Petrochemical Company

01.2013 - 01.2014

A JV of Evonik Industries

Job overview

  • Germany & Tasnee Petrochemical Company, Technology Licensor-Evonik Industries, )
  • Actively providing technical definition for surface facilities and assisting in provides the associated cost estimates for field development and other project options being studied
  • Independently providing technical support and information for the detailed conceptual studies undertaken by the team
  • Significantly assisting in the consolidation of other Divisions requirements, including development of operations and maintenance strategies in the formulation of the "Statement of Requirements" for related projects
  • Involved in Analyzing and understanding all aspects governing operational activities and up to date knowledge of latest technological advancements, regulations/ guidelines and compliances in the industry
  • Instrumental in planning, scheduling with respect to cost, resource deployment, time over-runs, quality compliance and manpower planning in line with the organization requirements; ensuring adherence to organization’s standards & procedures
  • Adroitly implementing preventive maintenance practices to minimize downtime and losses; efficient in failure analysis while ensuring application of best maintenance practices
  • Involved in problem identification, selection of appropriate technical solutions, materials, test equipment, and procedures, for the manufacture and production of safe, economical, high-performance products and services
  • Driving efforts across adherence to stringent quality specifications as per the norms; including preparation/ maintenance of necessary documents to ensure compliance & customer requirements
  • Developing and maintaining healthy and cooperative working environment within organization by assisting and coordinating with others time to time to ensure smooth flow of business operations
  • Instrumental in identifying and implementing improvement Opportunities of each manufacturing process for continual improvement
  • Ensuring adherence to functional policies, procedures and controls so that all relevant procedural/legislative requirements are fulfilled while delivering a quality, cost-effective service to customers
  • Coordinating and following-up all field operational, maintenance and HSE activities to ensure adherence to procedures.

Accomplishments

  • JANA Petrochemical Company Saudi Arabia (JANA 2, a Unit of Nama Chemical Company), is a petrochemical plant having capacity of producing 33000 ton/annum of Allyl Alcohol (Manufacturing by oxidation of propylene in catalytic tubular reactor) AND 30,000 ton/annum of EPI CHLORO HYDRINE (Licensor-Showa Denko K.K, Japan)
  • Production Engineer;
  • Successfully commissioned all utilities like CW (Cooling Water), CHW(Chilled Water), Chilled Brine, HCl incinerator, Milk of Lime, Process water, DM water and Fire Water
  • Acted as a key member of Commissioning, Pre-commissioning And Master Start Up Team Of Allyl Alcohol
  • Significantly worked on different types of distillation columns like Packed Columns, Sieve Tray Columns, Bubble cap Columns, And Packed and Tray Columns, Extraction and De acetate Towers
  • Actively checked the plant and equipment for abnormalities and kept the Shift Controller well informed about the activities in his assigned area to facilitate uninterrupted operations
  • ECH (Epichlorohydrine Plant) - Master start-up of ECH (EPICHLOROHYDRINE) plant as well as Commissioning activity for Epichlorohydrin plant (ECH)
  • Primarily focused on all standard operating procedures (SOP) are followed and fully implemented in the plant
  • Promptly correct any unsafe conditions or deviations on observation by taking help of MSDS, ISO-documents
  • Oversaw all standard operating procedures (SOP) are followed and fully implemented in the plant
  • As well as corrected any unsafe conditions or deviations on observation by taking help of MSDS, ISO-documents
  • Timely coordinated with lab to get in-process and product samples analysed; monitored the trend of KPI (key performance indicators) and took necessary corrective actions as required for keeping a check on specific chemical consumptions
  • Emphasised on continuous update of records downtime in plants because of various agencies by calculating the OEE (overall Equipment Effectiveness) as well as solved the Bottlenecks/Troubleshooting of the Plant by RCA (Root Cause Analysis), Brain Storming
  • EDUCATION AND TRAINING NIMIR PETROCHEMICAL PAKISTAN LTD, (NCPL) SHEKIUPURA FAISALABAD RD, SHEIKUPURAJAN’03-NOV’07 (Nimir Petrochemical is a petrochemical plant producing 32500 Ton/Anum Phthalic Anhydride (Manufacturing pthalic anhydride through partial oxidation of orthoxylene, 21400 Ton/Anum Di-OctylePhthalate and 2000 Ton/Anum Maleic Anhydride)
  • Review H&MB, hydraulics/equipment sizing calculations, process flow diagrams and P&ID’s
  • Review equipments datasheets/vendor drawings to assure conformance with the design packages
  • Attend HazOp and Risk Review studies for process units
  • Contact and negotiate with process licensor in design review meetings and technology assistance
  • Ensured construction as per design; site walk downs, punch item resolution and turnover
  • Responsible for providing technical support to contractor for the erection and commissioning
  • Also provided technical support for the operating units:
  • Provided technical support to Field Operation, plant start-up
  • Developed unit key performance indicators (KPI's)
  • Identified scope, justified capital projects for unit improvements
  • Supported reliability team working towards maximizing plant uptime
  • Performed root cause analysis, Process Optimization, Debottlenecking and Problem Solving
  • Contributed to process safety management documentation update and implemented on all facilities
  • Define technical functionality and specifications for new Facilities and Process equipment
  • Manage Direct Reports in the team assign annual tasks and targets
  • MS (Total Quality Management) ~ Institute of Quality and Technology Management, University of Punjab ~ 2005 ~ 3.275 GPA 2004-2005
  • BSc (Chemical Engineering) ~ Institute of Chemical Engineering and Technology University of the Punjab 1998~ 2002
  • IOSH CERTIFICATE IN IOSH
  • Certificate in PMP from PMI
  • NEBOSH-PSM
  • ADDITIONAL TRAINING
  • Technical Mentoring training program (SADARA Talent Management team)
  • Introduction and implementation of IP 21
  • Production Operation Management tools and Techniques
  • One week course on (PHA) Process Hazard Analysis DAMMAM KSA
  • One-week course on Piping and Plant Design from NIDA (National Institute of Design & Analysis) (TUSDIC) Lahore Pakistan
  • LET TRAINING (LEADER EFFECTIVE TRAINING COURSE) AL-JUBAIL INDUSTRIAL CITY KSA
  • Safety Health & Environment Management; Work Permits & Safety measures
  • One day training on FIRST AID & CPR in ALMANA HOSPITAL AL- JUBAI WORK SHOPS ATTENDED
  • Introduction to SADARA & Petrochemical Industry
  • Seminar attended on positive thinking conducted by Tim wade
  • Learning the Sadara ways

Affiliations

  • Member – SCCE – Saudi council of Chemical Engineers
  • Member - PEC, Pakistan Engineering Council 3
Availability
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Timeline

Senior Production Engineer

Sadara Chemical Company ‘Saudi Arabia, Saudi Aramco and DOW Chemical United States of America, HCU
01.2017 - Current

Site Integration Shift Manager

Sadara Chemical Company
01.2014 - 01.2017

Tasnee Petrochemical Company
01.2013 - 01.2014

A JV of Evonik Industries

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Rana Muhammad Asif Jamil