Summary
Overview
Work history
Education
Skills
LANGUAGES
SOFTWARE
Timeline
SalesAssociate
Sai Charan Manadhi

Sai Charan Manadhi

Hyderabad,India

Summary

Accomplished automation and electrical systems specialist with advanced expertise in Programmable Logic Controllers (PLC) programming and optimisation across Allen-Bradley, Mitsubishi, Siemens, and Delta platforms. Proficient in electrical design and documentation using Microsoft Visio, with a strong focus on creating detailed schematics and wiring diagrams. Demonstrates exceptional skill in Human Machine Interface (HMI) development for intuitive machine operation, alongside comprehensive experience in SCADA systems programming and integration. Adept at managing Bill of Materials (BOM) and ensuring regulatory compliance with 21 CFR standards. Career goals include advancing innovative solutions in industrial automation while maintaining high standards of quality and safety.

Overview

9
9
years of professional experience
4
4
years of post-secondary education

Work history

Manager- Electrical and Automation

Schematic Engineering Industries Private Limited
Hyderabad, India
10.2024 - Current
  • Led the implementation of advanced electrical and automation systems to enhance operational efficiency.
  • Designed and deployed strategic automation solutions to optimize workflows and improve productivity.
  • Oversaw preventive and corrective maintenance of electrical equipment, ensuring compliance with safety and regulatory standards.
  • Coordinated and conducted technical training sessions for team members on emerging automation technologies and best practices.
  • Managed project timelines, resources, and deliverables for complex electrical and automation projects.
  • Implemented structured troubleshooting methodologies to efficiently resolve electrical, instrumentation, and automation issues.
  • Reviewed and validated electrical drawings to ensure adherence to industry standards, customer specifications, and engineering best practices.
  • Programmed, optimized, and validated PLC and SCADA systems to ensure high reliability, performance, and system safety.
  • Ensured strict compliance with GMP, quality, and safety standards through proper system operation, documentation, and validation activities.
  • Prepared detailed technical specifications and project documentation aligned with client requirements.
  • Conducted technical client meetings to clarify URS and project requirements.
  • Managed internal engineering teams to ensure effective collaboration and successful project execution.
  • Programmed and optimized PLC and SCADA systems to ensure high system reliability, safety, and performance.
  • Ensured compliance with GMP, safety, and quality standards through proper system operation and validation.
  • Drafted detailed technical specifications with clear understanding of client requirements.
  • Russia: Installation and qualification of various pharmaceutical and industrial equipment.
  • Saudi Arabia: Installation and qualification of Sterility Isolator systems.
  • Pharmaceutical Equipment: Isolators (Negative & Positive Pressure), Auto Sampling Systems, CIP Systems, Hot Water Skids, VTD (Vacuum Tray Dryer), VHP Pass Boxes, Sterile Isolators, Filling & Sealing Isolators, Lyo Isolators, CRABS, ORABS.
  • PLC Programming: Allen-Bradley (AB), Mitsubishi, Siemens, Delta.
  • HMI/SCADA Systems: AB PanelView, Beijer, Mitsubishi, EXOR, Siemens HMI; Zenon SCADA, ABB SCADA.
  • Electrical & Panel Design: Expertise in control panel internal wiring, power wiring, and reviewed the Electrical Drawing and BOM as per industrial standards.
  • Strengthened inter-departmental collaboration as a result of sharing pertinent information gleaned from reviewed cases.

Senior Automation Engineer

Schematic Engineering Industries
Hyderabad, India
11.2020 - 09.2024

International Installation & Qualification Experience Technical Expertise

  • Developed and implemented advanced automation solutions to enhance equipment performance and operational efficiency.
  • Led cross-functional teams in executing automation projects, ensuring adherence to engineering standards and best practices.
  • Designed, configured, and deployed SCADA systems for real-time monitoring, control, and data acquisition.
  • Developed, tested, and validated PLC logic for complex pharmaceutical and industrial automation processes.
  • Engineered intuitive and efficient HMI interfaces to improve operator usability and system visibility.
  • Troubleshot and resolved automation, instrumentation, and control system issues in coordination with engineering teams.
  • Conducted installation, operation, and qualification of pharmaceutical isolators, CIP systems, and thermal processing equipment.
  • Ensured compliance with GMP, safety, and quality standards through proper system operation and validation.
  • Reviewed Bill of Materials (BOMs) and guided junior engineers to ensure compliance with engineering and estimation standards.
  • Programmed and optimized PLC and SCADA systems to ensure high system reliability, safety, and performance.
  • Developed and implemented SCADA systems to ensure compliance with 21 CFR regulations.
  • Iran: Installation and qualification of pharmaceutical isolators.
  • Malaysia: Installation and qualification of Hot Water Skid integrated with VTD.
  • Bangladesh: Installation and qualification of VHP Pass Boxes and Sterile Isolators.
  • Pharmaceutical Equipment: Isolators (Negative & Positive Pressure), Auto Sampling Systems, CIP Systems, Hot Water Skids, VTD (Vacuum Tray Dryer), VHP Pass Boxes, Sterile Isolators.
  • Food Industry Equipment: Bed Cooler and associated control systems.
  • PLC Programming: Allen-Bradley (AB), Mitsubishi, Siemens and Delta.
  • HMI/SCADA Systems: AB PanelView, Beijer, Mitsubishi, EXOR, Siemens HMI; Zenon SCADA.
  • Electrical & Panel Design: Strong knowledge in control panel internal wiring, power wiring, and Bill of Materials (BOM) development and review.

Project Engineer

Electronics Corporation of India Limited
Hyderabad, India
01.2017 - 05.2020
  • M/s. Sitra InfoTech Private Limited. As Automation Project Engineer Contract of M/s Electronics Corporation of India limited.
  • Having 3 years 3 months of experience in PLC and HMI design Development and Troubleshooting in Industrial Automation
  • Programming skills in GE and Schneider PLC’s & RTU’s and kingsher RTU.
  • Good exposure in PLC Panel internal, control and power wiring. Good Programming skills for Developing Database, Screens, Trends, Alarms and Reports in HMI.
  • Having analytical skills in solving the problems in Unix Scada servers by using logical commands. Having analytical skills in solving the problems regarding PLC.
  • Developing the ECIL Scada Screen Pages and Handle the Scada Server. And Good knowledge of Electrical wire and Cables.
  • Eve
  • Established preventive maintenance programs minimising future upkeep costs on developed properties.
  • Improved system reliability through preventive maintenance practices.
  • Assisted in troubleshooting and maintenance for seamless network operations.
  • Provided solutions for equipment malfunctions with swift troubleshooting techniques.
  • Facilitated troubleshooting efforts for immediate problem resolution.

Education

Bachelor's Technology - Electrical and Electronics Engineering

Lords Institute of Engineering & Technology
Hyderabad, India
06.2012 - 05.2016

Skills

  • Programmable Logic Controllers (PLC): Advanced programming and optimization across Allen-Bradley, Mitsubishi, Siemens, and Delta platforms
  • Electrical Design & Documentation: Proficient in Microsoft Visio for creating detailed electrical schematics, control panel wiring, and machine wiring diagrams
  • Human Machine Interface (HMI) Development: Expertise in designing, programming, and deploying HMI screens for intuitive and efficient machine operation HMI's Like Allen Bradely, Mitsubishi, Siemens and Exor
  • SCADA Systems: Skilled in programming, configuring, and integrating SCADA platforms including Zenon and ABB SCADA
  • Bill of Materials (BOM) Management and Electrical Drawing : Strategic planning and review of materials and Electrical Drawings, instruments, and components in compliance with industry standards
  • Electrical Maintenance: Comprehensive experience in preventive and corrective maintenance of industrial automation systems
  • Field Instrumentation: Knowledgeable in installation, calibration, and troubleshooting of pressure transmitters, temperature sensors, RTDs, actuated valves, VFDs, and level transmitters, O2 Transmitters, EC Blowers
  • Regulatory Compliance: Practical experience ensuring 21 CFR compliance and adherence to GMP, quality, and safety standards in automation and electrical systems
  • Communication Protocols: Proficient in Modbus TCP/IP and RS-485 for industrial automation networks

LANGUAGES

English
Advanced (C1)
Hindi
Advanced (C1)
Telugu
Advanced (C1)

SOFTWARE

Automation & HMI/PLC Expertise:

  • HMI Development: IX Developer (Beijar), JMobile Studio (Exor), FT Optrix (Allen-Bradley), KTP 700/900/1200/1500 (Siemens), GT Designer (Mitsubishi), SPS PLUS Win (RStahl),FactoryTalk View Studio 5000.
  • PLC Programming: TIA Portal (Siemens S7-1200/S7-1500), CompactLogix 1769-L32E, , GX Works 2 & 3 (Mitsubishi), WPL Soft (Delta), Codesys GOC Controller (Mitsubishi),Connected Components Workbench (CCW) for Allen-Bradley, ,Unity Pro Schneider,MicroLogix 1400 (Allen-Bradley), RSLogix 500.
  • SCADA & Industrial Software: Zenon SCADA v7.60 & v8.10 (ABB), ECSCADA.
  • Automation Integration: complete SCADA-HMI-PLC interfacing and industrial communication protocols

Timeline

Manager- Electrical and Automation

Schematic Engineering Industries Private Limited
10.2024 - Current

Senior Automation Engineer

Schematic Engineering Industries
11.2020 - 09.2024

Project Engineer

Electronics Corporation of India Limited
01.2017 - 05.2020

Bachelor's Technology - Electrical and Electronics Engineering

Lords Institute of Engineering & Technology
06.2012 - 05.2016
Sai Charan Manadhi