Results-driven Maintenance Leader with 10+ years in heavy-duty manufacturing, specializing in mechanical maintenance of complex equipment. Skilled in preventive, predictive, and reliability-centered maintenance to maximize uptime and reduce costs. Proven track record in leading teams, optimizing programs, and driving continuous improvement while ensuring safety, compliance, and alignment with organizational goals.
Overview
11
11
years of professional experience
1
1
Certificate
Work History
Lead Mechanical Maintenance Section
AL-Fanar AED- Cable, PVC, Wood, and Drum Factories
01.2024 - Current
Establish and enforce facility safety standards, integrating safety into all maintenance operations and ensuring safe working conditions.
Manage annual maintenance budgets, including CAPEX for new equipment and OPEX for routine operations, while monitoring maintenance expenses to ensure cost-effective resource utilization.
Lead and mentor maintenance teams, promoting accountability and continuous improvement while aligning team goals with the company’s vision and objectives.
Set, monitor, and analyze KPIs for the maintenance section to drive performance and continuous improvement.
Develop and implement strategic business plans for the maintenance department, aligning objectives with organizational goals.
Optimize maintenance processes through the adoption of advanced maintenance technologies to improve equipment reliability, efficiency, and overall operational performance.
Conduct risk assessments of cables, PVC, and wood plant equipment's, processes, and projects in maintenance department.
Self-motivated, with a strong sense of personal responsibility.
Worked effectively in fast-paced environments.
Sr. Mechanical Maintenance Engineer
AL-Fanar AED- Cable Factory
12.2016 - 01.2024
Lead, schedule, and supervise major equipment repairs, overhauls, and rebuilds, ensuring operational readiness, safety, and cost efficiency.
Plan and execute FMECA, RBI (Risk-Based Inspection), and Pareto analysis to identify critical equipment failures and prioritize maintenance actions.
Investigate and analyze equipment failures using RCA, 5 Whys, and Fishbone methods, implementing Poka-Yoke tools and preventive measures to reduce recurrence.
Study failure patterns and optimize maintenance strategies through PM/PdM programs, driving improvements in MTBF and reducing maintenance waste.
Monitor and improve OEE by analyzing performance, availability, and quality, implementing corrective actions to maximize efficiency.
Develop and oversee predictive maintenance programs including vibration analysis, thermal imaging, and oil analysis.
Support Autonomous Maintenance and continuous improvement initiatives through training, mentorship, and process optimization.
Maintain SAP maintenance master data, including reliability analysis, performance monitoring, and updating critical equipment records.
Key Achievement/Projects:
Led a technical assessment project for cable plant machinery to evaluate equipment performance, recommend design improvements, and plan investments for obsolete equipment replacement, resulting in a 17% reduction in MTTR and a 23% increase in MTBF.
Directed overhaul of NIEHOFF drawing machine gearboxes (MM85 & HH121), boosting machine efficiency by 20%.
Forecasted and managed spare parts inventory for multiple plants, leveraging technical expertise to optimize stock levels and achieve cost savings of approximately 500,000 SAR.
Developed FMEA-based PM plans for key machines using historical failure mode data, implementing task-specific intervals from 2024, resulting in a 5% increase in availability for the selected machines, with the project ongoing for the remaining plant equipment.
Project Maintenance Engineer
DEURABIKA INSTITUTE INTERNATIONAL SCIENCE & ECONO
03.2015 - 08.2015
Managed the installation and commissioning of a new bread factory production line, providing technical and engineering support through project planning, execution, detailed timelines, and scope/financial proposals, resulting in a 30% increase in productivity.
Education
Bachelor of Science - Mechanical and Maintenance Engineering
Germany Jordan University
Amman- Jordan
06.2016
Bachelor of Arts - Mechanical and Maintenance Engineering