Sayed Idris Yusuf
Production Engineer
Kharghar,Navi Mumbai
Summary
BRIEF OVERVIEW: Experience in covering sectors of Engineering & Manufacturing of Industrial Allied Products and open to work in any area of Mechanical Engineering Field.Strong will towards learning and developing skills and exploring all domains of the Mechanical Engineering Field. The objective is to associate with an organization that progresses dynamically and provides a chance to update knowledge and enhance skills in the state of Engineering & technology and be a part of the team that excels in working toward the growth of the organization.
Overview
7
7
years of professional experience
Work History
Production Engineer
Dresser Al-Rushaid Valve & Instrument Co Ltd
Al Jubail Industrial City
12.2019 - Current
- Overall responsibility for a team of 50 employees performing production and service activities.
- Make sure that all valve production-related activities ( Assembly, testing & calibration, and painting) follow standard codes of practice, GA drawings, work order, and Quality control procedures (QCP).
- Maintaining Production Schedules (Monthly, Weekly, Daily) and attending weekly production planning meetings to discuss & resolve issues if any, to achieve production targets.
- Plan and supervise the flow of work on the shop floor by arranging material near assembly & testing areas prior to starting the process.
- Ensuring that finished components are inspected and ready for assembly, testing & calibration before the estimated planned date or time.
- Responsible for being involved in production development & technician training, and for facing & handling both internal & external QMS audits.
- Coordinating with QC Department for inspection follow-ups and resolving issues, if any.
- Preparation of Daily, Weekly, Monthly, and Yearly MIS regarding salaries, incentives, overtime, late marks, absenteeism, leave, etc.
Quality Engineer
Dresser Al Rushaid Valves & Instrument Co.Ltd
Al Jubail Industrial City
04.2018 - 11.2019
- To undertake all QC-related activities in the workshop.
- Scheduling and conducting pre-inspection meetings (PIM) for upcoming projects to discuss client requirements and record inspection activities in the inspection test plan (ITP).
- To carry out Incoming, visual and final inspection of valves as per quality standard, Aramco standard, BH approved procedure, ASME & API standard, work order, GA drawing, inspection test plan (ITP), PO, and approved procedure by the client.
- Maintaining and preparing all documentation related to quality as per PO and ITP i.e certificate of compliance of performance pressure testing, material test certificate, visual inspection report, hydro test report, painting report, positive material identification report (PMI) for stainless steel valves, hardness test report, surface preparation report, radiographic testing (RT), magnetic particle testing (MPI), liquid penetrant test (LPT), spare parts conformance letter, ASME UV certificate & NACE compliance report.
- Coordinate with the client and TPI inspector regarding inspection activities and provide them technical details.
- Following up on valve readiness with the production department for the completion of inspection activities within scheduled inspection notification dates.
- Preparation of painting procedure, PMI procedure, hardness procedure, and welding procedure (WPS) as per client comments for the upcoming project.
- Maintaining a master list of tools & instruments and sending items for calibration which are due for calibration.
- Creating and recording NCRs, customer OSDRs and complaints into the master record, monitoring the process and closing out the cases within 15 days with the appropriate documentation and justification.
Production Planning & Estimation Engineer
PRECISION ENGINEERING GROUP
Al Khobar
06.2016 - 03.2018
- Handling a team of 50 people in the workshop and Planning machining activities for manual as well as CNC machines in the machine shop to achieve on-time delivery.
- Production to be conducted in accordance with the work order, GA drawing, manufacturing drawing, or detail drawing, and QCP (Quality control procedure).
- Production planning, i.e. Monthly/Weekly/Daily, by attending production planning meetings and preparing material near machines before operation begins.
- Records keeping for tools, fixtures, indexing tables, dividing chucks, and other machining components.
- Involved in the development of production methods, machine operation and safety training programs, and providing technical assistance during job manufacturing.
- Follow-ups with QC Department and resolution of any issues, if any, if they arise.
- Maintain MIS regarding salary, incentive, overtime, late marks, absenteeism, and leave on a daily, weekly, monthly, and annual basis.
- Preparing regular estimates and quotations and submitting them before deadlines, as well as providing technical and commercial feedback to clients.
Trainee Production Engineer
HAWA VALVES INDIA PVT. LTD
Rabale,Thane
06.2015 - 04.2016
- In charge of managing a team of 100 people in the Machine Shop, responsible for all production and machining activities on both manual & CNC machines.
- Prepare and maintain all production-related documents, including work orders, GA & detail drawings, WPS & WPQR, Quality control procedures (QCP), Inspection and Test plan (ITP).
- Controlling the flow of work in the machine shop and arranging material near machines before machines start operating. Attending daily production planning meetings to achieve production targets.
- Responsible for production development and operator training and safety programs
- Providing workers with solutions to machining, safety, and grievance-related issues.
- Responsible for internal and external production audits.
- Assisting QC and Design Departments with follow-ups on Inspection & Detail Drawings, as well as resolving any issues that may arise.
- Managing payroll, incentive, overtime, late marks, absenteeism, and leave summary on a daily, weekly, monthly, and annual basis.
Education
Bachelor of Engineering - Mechanical Engineering
Anjuman-I-Islam's Kalsekar Technical Campus
New Panvel,Navi Mumbai, Maharashtra, India 2011.07 - 2015.05
Associate of Science - HSC 12th Std
M.H.Saboo Siddik Technical Junior College
Byculla, Mumbai, Maharashtra, India 2009.07 - 2011.06
Maharashtra State Board - SSC 10th Std
Mahatma Gandhi Mission's Primary&Secondary School
Nerul, Navi Mumbai, Maharashtra, India 03.2008 - 03.2009
Skills
Strong willingness to learn
Accomplishments
- Engineering Academics Project: Design and Stress Analysis of Axle & Instantaneous Tyre Pumping System (ITPS) Description: It is a project divided into two segments:-
- 1) Design and Stress analysis of rear axle of Go-kart
- 2) Incorporating actual ITPS system in the go-kart: It is a very interesting innovation, in which we will be designing such a system which will regulate the tyre pressure instantaneously, thereby saving fuel and increases tyre efficiency.
Timeline
Production Engineer
Dresser Al-Rushaid Valve & Instrument Co Ltd
12.2019 - Current
Quality Engineer
Dresser Al Rushaid Valves & Instrument Co.Ltd
04.2018 - 11.2019
Production Planning & Estimation Engineer
PRECISION ENGINEERING GROUP
06.2016 - 03.2018
Trainee Production Engineer
HAWA VALVES INDIA PVT. LTD
06.2015 - 04.2016
Maharashtra State Board - SSC 10th Std
Mahatma Gandhi Mission's Primary&Secondary School
03.2008 - 03.2009
Bachelor of Engineering - Mechanical Engineering
Anjuman-I-Islam's Kalsekar Technical Campus
2011.07 - 2015.05
Associate of Science - HSC 12th Std
M.H.Saboo Siddik Technical Junior College
2009.07 - 2011.06
Total Year Of Experience
Above 7 Years 2 Months Of Experience.
Extra Curricular
- Organized and participated in intra college events like PRESENSIA, BONHOMIE
- Participated in National level competition NGKC(National Go-karting Championship)
Extra Courses
- Passed MS-CIT in the year 2009
- Actively participated and attended the training sections of programme on basics of programming and operation of CNC machining centres at IMTMA (Indian machine tool manufacturers association) pune on sept 2016.
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