SERGIO RICARDO FERREIRA

Development of suspension components for EV platforms, supporting multiple design iterations and contributing to weight, cost, and durability targets

Collaborated with CAE, Vehicle Dynamics, and suppliers across the development cycle, supporting validation activities and ensuring alignment with system performance requirements

Contributed to failure analysis (fatigue, vibration, buckling), supporting root cause investigations and corrective actions that improved component reliability

Participated in DFMEA and design reviews, supporting risk assessment and mitigation across critical components

• Led Wheel & Tire system development for global vehicle programs (EU, NA, SA, India, Russia)
• Defined and managed tire plans (OTS & new development) aligned with VTS and homologation
• System ownership: tires, wheels, TPMS, wheel covers, and chassis tools (jack)
• Interface with Vehicle Dynamics, NVH, Durability, CAE
• Coordinated testing, DV/PV validation, submissions, and homologation
• Managed global suppliers and technical negotiations
• Delivered cost reduction initiatives (TVM) approved globally

Led global vehicle architecture and system integration for multiple programs, coordinating cross-functional teams across different regions and ensuring alignment with performance, packaging, and manufacturing targets

Developed digital pre-assembly strategies and layout solutions using advanced CAD tools (CATIA, Teamcenter), improving design efficiency and reducing integration issues during development

Performed benchmarking and concept development, contributing to optimized packaging solutions and supporting competitive vehicle positioning

Worked closely with international engineering teams to streamline processes, improve collaboration, and enhance overall program execution