Sibu Cleatus Kudianssery
Jubail,Saudi Arabia
Summary
Seasoned Supervisor skilled with extensive expertise in Non-Destructive Testing, team leadership and operational improvements. Excel at boosting team morale and productivity through clear communication and positive reinforcement. Successfully implemented process changes that streamlined workflow and enhanced customer satisfaction. Demonstrates excellence in technical equipment operation, and employee training. Known for handling crises effectively and providing constructive criticism to enhance team performance. Proficient in operating 50-300kVA PWHT Machines, 80,000 BTU Burners, High-Velocity Heating Systems, and conducting Hydrogen Bake-Outs. Adept at performing Thermal Refractory Dry outs through Internal and External Firing methods.
Overview
26
26
years of professional experience
Work history
PWHT & Hardness Supervisor / NDT Level II
Specialized Oil & Gas Engineering Co. LTD.
11.2011 - 08.2025
- Project Execution: Supervised PWHT and hardness testing for critical oil/gas projects, ensuring compliance with client specifications and safety standards.
- Equipment Mastery: Operated 50kVA-300kVA PWHT machines, 80,000 BTU burners, and digital/Brinell hardness testers for internal/external firing.
- Team Leadership: Trained and managed technicians, optimized workflows, and coordinated daily operations across multiple client sites.
- Technical Oversight: Reviewed engineering drawings, planned site mobilizations, and executed hydrogen bake-outs, oil firing, gas firing degassing, and thermal refractory dry outs.
- Client Collaboration: Liaised with clients like ARAMCO and SABIC, delivering detailed progress reports and maintaining project timelines.
- Coordinated with clients to deliver daily progress reports, maintaining on-time project completion across 15+ sites.
- Client Project Role: Saudi Aramco Yanbu NGL, Ras Tanura Refinery, Khurais GOSP PWHT/HT Lead, SABIC All Affiliates PWHT Technician, Hyundai E&C Marjan Increment Program (Package-06) HT Specialist, PETRON In-Plant Furnace Firing Lead Technician, PETRO RABIGH Rabigh Refinery Shutdown Supervisor, ZAMIL ARAMCO In-House Projects HT Technician.
- Organised team resources, resulted in improved project timelines.
- Coordinated with other supervisors to maintain consistency across shifts.
- Promoted a safe work environment by enforcing strict adherence to safety regulations.
- Improved team efficiency by implementing new scheduling practices.
- Identified potential risks and mitigated them through proactive measures.
- Delegated tasks appropriately, achieved balanced workload among team members.
- Encouraged open dialogue amongst team members, promoted an inclusive work environment.
- Ensured smooth operations with regular maintenance checks.
- Supervised activities of workers and enforced safety regulations.
- Worked closely with management to manage staff levels and allocate resources for production plans.
- Logged daily activities and notable incidents during production shifts.
PWHT & Hardness Technician
AYTB Company
06.2006 - 10.2011
- Conducted hardness testing and PWHT for industrial furnaces, improving weld integrity by 30%.
- Collaborated with engineers to troubleshoot electrical systems for PWHT equipment.
- Applied practical solutions to address recurring system issues, boosted productivity levels considerably.
- Improved safety with regular inspection of electrical systems and components.
- Identified potential issues through meticulous evaluation of technical specifications and blueprints, prevented costly repairs.
- Conducted diagnostic tests for identifying faults and malfunctions.
- Facilitated smoother project execution by effectively liaising with engineers and other technicians.
- Coordinated closely with wider team members for successful completion of tasks within deadlines.
- Troubleshot and resolved technical issues to restore functionality.
- Removed and replaced worn and damaged components to reduce risk of breakdowns.
- Conducted equipment inspections and safety checks to verify proper functionality.
NDT Technician
Trinity NDT
Trichi
01.2001 - 05.2006
- Performed penetrant and magnetic particle testing on pipelines and structural components.
- Documented defects and provided actionable repair recommendations, enhancing client safety compliance.
- Maintained high standards whilst conducting dye penetrant tests.
- Utilised advanced imaging techniques for enhanced defect detection capabilities.
- Conducted ultrasonic inspection with precision and accuracy.
- Evaluated structural integrity for improved production efficiency.
- Gathered and analysed test results accurately, supporting informed decision-making.
- Collaborated with engineering team for provision of accurate test data.
- Used non-destructive inspection techniques to identify discrepancies of components.
- Identified structural and material defects and provided remedies.
Industrial Electrician
AYTB Company
07.1999 - 12.2000
- Installed and maintained electrical systems for industrial machinery, supporting uninterrupted operations.
- Improved system functionality with regular troubleshooting and relevant repairs.
- Performed routine maintenance tasks, resulting in reduced system breakdowns.
- Documented all repair and maintenance work accurately, aiding in future reference and accountability.
- Used precision measuring instruments for accurate fault detection.
- Conducted comprehensive inspections of all electrical systems, ensuring optimal performance at all times.
- Actively participated in company's annual stock taking activities; controlled spare part inventory effectively.
Education
ITI Electrician Diploma -
Industrial Training Institute
Higher Secondary School Certificate -
NDT II CERTIFICATION (PT/MT)
NDT II CERTIFICATION (PT/MT)
CERTIFIED PWHT/HARDNESS TECHNICIAN
SOGEC
PRC WPR, SAUDI DRIVING LISCENSE.
VALID CERTIFICATIONS
Skills
- Post-Weld Heat Treatment Programming
- Brinell Hardness Testing
- Digital Hardness Testing
- Penetrant Testing (PT)
- Magnetic Particle Testing (MT)
- 50-300kVA PWHT Machines
- 80,000 BTU Burners
- High-Velocity Heating Systems
- Hydrogen Bake-Out
- Thermal Refractory Dryouts
- Internal Firing
- External Firing
- Customer services excellence
- Technical equipment operation
- Technical proficiency
- Constructive criticism
- Employee training
- Crisis handling
- Staff scheduling
Personal Information
- Blood Group: A
- Date of birth: 07/05/75
- Nationality: Indian
Languages
English
Native
Hindi
Fluent
Malayalam
Native
Tamil
Fluent
Timeline
PWHT & Hardness Supervisor / NDT Level II
Specialized Oil & Gas Engineering Co. LTD.
11.2011 - 08.2025
PWHT & Hardness Technician
AYTB Company
06.2006 - 10.2011
NDT Technician
Trinity NDT
01.2001 - 05.2006
Industrial Electrician
AYTB Company
07.1999 - 12.2000
ITI Electrician Diploma -
Industrial Training Institute
Higher Secondary School Certificate -
NDT II CERTIFICATION (PT/MT)
NDT II CERTIFICATION (PT/MT)
CERTIFIED PWHT/HARDNESS TECHNICIAN
SOGEC
PRC WPR, SAUDI DRIVING LISCENSE.
VALID CERTIFICATIONS
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