SK ABDULLAH AL ZABER
Findon
Summary
Professional in manufacturing and production industry with strong background in operating and maintaining production machinery. Adept at streamlining operations to boost efficiency and product quality. Highly collaborative team player with focus on achieving results and adapting to changing production needs. Known for technical proficiency and reliability.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Production Operator (SCADA)
Lactalis Australia Pty Ltd.
11.2024 - Current
- Ensure all products are produced to company specifications and in line with quality guidelines and the expectations of our customers.
- Ensure the dairy products are manufactured as per the quality standards.
- Ensure a higher standard of hygiene and housekeeping.
- Accurate data entry & reported to the management.
- Ensuring all QA checks are being completed & recorded. Ensure Quality and Product Safety.
- Checking the progress of the production schedule by line & escalating if there is any major unplanned downtime.
- Ensure continuous improvement initiatives by identifying process inefficiencies & reducing waste.
- To ensure compliance with food safety requirements & quality standards for all products manufactured.
Associate Operation & Maintenance Manager
Arla Foods Bangladesh Ltd.
07.2023 - 10.2024
- Worked & supervised the operation & maintenance team of a liquid dairy industry.
- Lead, manage, and engage the maintenance team to habituate a modern maintenance practice.
- Worked as a design engineer and designed the P&ID (piping & instrument diagram) for the dairy process.
- Installed & commissioned a 160000 L/day UHT milk producing project as a team leader.
- Managed all contractors to ensure the project was completed on time.
- Maintained the highest standards of food safety and quality.
- Managed the allocated expenses by considering the project budget.
- Maintained Overall Equipment Effectiveness (OEE) rates by using availability factors, performance factors & quality factors, and reduced downtime for services, buildings, and facilities.
- Ensured all team members accurately follow Standard Operating Procedures.
- Provided training and technical support to production teams.
Maintenance Engineer & OHS Coordinator
Tetra Pak India Pvt. Ltd.
11.2018 - 07.2023
- Dairy (UHT & Pasteurized milk) manufacturing, Cheese, yoghurt & butter manufacturing, Ice cream manufacturing, etc.
- Analyze, design, and optimize manufacturing processes to enhance efficiency, productivity, and quality.
- Installed and commissioned of a 150000 L/day capacity pasteurized dairy project, 6000 L/hr. yoghurt plant, and 5000 L/hr. ice cream project as a Team leader.
- Operation & maintenance of equipment (Pasteurizer, Sterilizer, Homogenizer, plate heat exchanger, Tubular heat exchanger, Separator, standardizer, CIP system, High shear mixer/Blender, Freezers, etc.)
- Ensure zero-accident, injury, and incident mentality, and compliance with site OHS systems. Commitment to Health and Safety in the workplace and the use of safe work systems. Worked as a local OHS coordinator.
Engineer (Mechanical Maintenance)
Bangladesh Edible Oil Ltd.
03.2016 - 11.2018
- Lead, Inspire & empower the team to elevate the factory to new heights.
- Installation & commissioning of water, air, and steam manufacturing plants like Water Treatment Plant (WTP), Reverse Osmosis (RO), ETP, High-pressure compressor (Atlas Francois, Belgium).
- Worked for team development, including coaching, training, and mental support.
- Maintained registers and internal systems, SOP, checklist, and other documentation like weekly rosters & rotation schedules.
- Ensured workplace safety, health & environment as per Wilmar Safety Standard guidelines.
- Collaborated with cross-functional teams to optimize production processes through engineering solutions.
- Responded to maintenance requests to repair equipment malfunctions.
- Investigated equipment failures to diagnose faulty operation and made appropriate maintenance recommendations.
- Frequently diagnosed mechanical problems and determined how to correct issues.
- Provided technical training for maintenance team members on new system enhancements.
Senior Engineer (Mechanical Maintenance)
Akij Food & Beverages Ltd.
03.2011 - 03.2016
- Dairy (UHT & Pasteurized milk) manufacturing, Cheese, yogurt & butter manufacturing, soft drinks manufacturing, food (chips & biscuits) manufacturing, PET bottle manufacturing, WTP, ETP, RO, etc.
- Installed & commissioned the 72K bph beverage green field project as a Team leader.
- Ensure the PPE (Personal Protective Equipment) is used during maintenance activities.
- Collaborate with cross-functional teams and equipment suppliers to select and coach others for development.
- Established a culture of health and safety, ensuring compliance with company policies and legal requirements.
- Collaborated with cross-functional teams to ensure alignment on project goals and timelines.
- Conducted root cause analysis for mechanical failures, driving continuous improvement efforts.
- Optimized spare parts inventory management, reducing waste and ensuring availability of critical components when needed.
- Successfully managed multiple large-scale projects simultaneously, demonstrating strong organizational skills and attention to detail.
- Performed root cause analysis to identify issues and develop effective solutions for recurring problems with equipment.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Organized and directed maintenance shutdowns and startups.
- Applied mechanical problem solving skills to develop creative solutions for quality products.
Education
Bachelor of Science - Mechanical Engineering
Chittagong University of Engineering And Technology
06-2010
Skills
- Inventory or Asset Management
- Continuous Improvement
- Excellent written and communication skills
- Strong stakeholder management
- Proactive problem-solving skills
- Strong organizational and administrative skills
- Organizational and people management skills
- Technical aptitude
- 5S & LEAN Principles
- ISO, AIB, GMP & HACCP
- CAPEX
- Project management
- Microsoft Office
- SAP & ERP
- Data management
- Reporting
- SCADA
- Rockwell
- Siemens
- Hands-on experience in installation & Operation
- Aseptic Technology
- Packaging Technology
- Assembly line experience
- Materials handling
- Production line efficiency
- Safety protocols adherence
- Process improvement
- Quality assurance
- Machine operation expertise
- Equipment maintenance
- Lean manufacturing principles
- Workplace organization
- Teamwork and collaboration
- Mechanical aptitude
- Welding techniques
- Preventive Maintenance
- CAD software
Certification
- Professional Engineer- Engineers Australia
- Maintenance Tetra Pak Homogenizer
- Maintenance Tetra Pak Plate Heat Exchanger
Visa Condition
Skilled Work Regional Provisional subclass 491 visa (Unlimited full work rights)
Training
- Introductory Training on 'First Aid' at Bangladesh Red Crescent Society
- Total Productive Maintenance at Bangladesh-Japan Training Institute
- OHSMA ISO 45001-2018 Internal Auditor Training at Adani Wilmar
Languages
English
Full Professional
Timeline
Production Operator (SCADA)
Lactalis Australia Pty Ltd.
11.2024 - Current
Associate Operation & Maintenance Manager
Arla Foods Bangladesh Ltd.
07.2023 - 10.2024
Maintenance Engineer & OHS Coordinator
Tetra Pak India Pvt. Ltd.
11.2018 - 07.2023
Engineer (Mechanical Maintenance)
Bangladesh Edible Oil Ltd.
03.2016 - 11.2018
Senior Engineer (Mechanical Maintenance)
Akij Food & Beverages Ltd.
03.2011 - 03.2016
Bachelor of Science - Mechanical Engineering
Chittagong University of Engineering And Technology