SUBHAN Dudekula

Larsen & Toubro is an Indian multinational engaged in EPC Projects, Hi-Tech Manufacturing and Services,It operates in over 50 countries worldwide,The Power Transmission & Distribution Business of Larsen & Toubro has achievedimportant milestones for the Power Elements and Grid packages of the world’s largest green hydrogen plant being built by NEOM Green Hydrogen Company,NEOM Green Hydrogen Company (NGHC) is an equal joint venture by ACWA Power, Air Products and NEOM,Under these contracts, L&T will engineer, procure, and construct a 2.2 GWac PV Solar Plant, 1.65 GW,Wind Generation Balance of Plant and a 400 MWh Battery Energy Storage System under the Power Elements package

,It willalso construct 3 Nos of 380 kV Switching Stations, 306 KM of 380 kV Overhead lines and UG Cables required to the Kingdom’sGrid network,The scope also includes the Energy Power Monitoring System (EPMS) for the complete network

Department: - Wind BOP Construction Quality:

Role & Responsibilities:

• Prepare site-specific project quality plan, quality documents, & any critical project documentsas required for the project or as requested by the Site QAQC Manager
• Supervise quality activities & identify continual improvements at the project site
• Coordinate with the client, site team, & subcontractors to resolve quality issues on site
• Conduct periodic internal quality audits as per the planned schedule on subcontractors andmaintain relevant reports with appropriate corrective & preventive actions
• Inspects the implementation of works at the end of each phase as per the approved ITPs, inline with contractual requirements and specifications
• Assist in preparing method statements, ITPs, checklists, and associated procedures
• Participate in weekly progress reviews and close all quality-related issues
• Review the PQP, quality policies, & procedures regularly to identify improvements/gaps
• Prepare the monthly quality reports containing quality performance indicators (QPI) as perrequirements stated in B.8 Contractor Quality requirements for the package and submit on time
• Train all QAQC inspectors at the site and ensure they are technically capable of executing theirduties effectively
• Complete all quality inspections on time at the site, as per the project requirements, andmaintain relevant reports
• Perform internal audits to identify deviations & close the nonconformities on time
• Ensure corrective & preventive actions are effective in preventing the recurrence
• Ensure all quality reports/records are available and archived electronically
• Deliver induction training on PQP and related procedures to all site personnel performingactivities affecting the quality and maintain relevant records
• Ensure the quality requirements of all the subcontractors for their services, equipment &material are met and perform periodical inspection

WTG Construction Quality and Plant Quality

Role & Responsibilities:

• Customer audits, Customer nonconformity and Customer improvement points
• Final inspection, process audits and surprise audits
• Receipt inspection for generator, transformer, gearbox, hydraulic systems
• Nonconformity, root cause analysis and control
• Homologation, vendor development, and vendor reviews
• Process & treatability audits, Calibrations, design change and deviation control
• Nacelle, Hub, Drive train, Converter panel, Control box, Generator, Transformer, Hydraulic systems, power cable, yawdrives, sensors, motors
• SAP S4Hana Key user for QM Modules and master Inspection planner in SAP for all Plants, MHO, DTR, Power & rotor Cablewelding
• Responsible for All Incoming inspections of Nacelle, Hub & DTR components, like Power Transformer, Generators
• Converters, Top boxes, Main frames, Generators frames, Yaw Bearings, Main shafts, Bearing housing, Yaw Drive’s
• Fabrication structural materials, power cables, rotor cables, hydraulic systems and safety relevant, Responsible for First articleinspection and Proto components at Incoming stage
• Reviewing 3.1 certificates for all applicable material received from local and imported suppliers
• Responsible to Coordinate with Global stake holders (SQA) for Test reports uploading in SharePoint folder for supplied materialfrom China and German, Spain etc.
• Preparation and updating of incoming inspection reports in SAP
• Raising and handling NC against supplier, Process and Engineering
• Ensure the closure of non-conformities with in the stipulated time
• Analyze the root cause (RCA) of the process/product deviation with the help of 7 QC tools & 8D reports for failure product andtaking corrective & Preventive actions
• Maintain and update of Non quality cost for Internal & eternal notifications
• Close follow-up RCC tickets for technical closures.

• Conduct kick of meeting at start-up of projects with Project, Service and Vendor teams
• Review & ensure of availability of the technical documents, QAP, Procedure, Record documents with service/commissioning team
• Incoming material Inspection like, Tower Sections, Nacelle, Hub, Blade, Ground panels, BOP Components & solar project critical components Etc
• Prepare and update the Reception, Process and Final inspection checklists of WTG in QVAL Tool
• Carry out Process Audit and Final Inspections for WTG, DP Yard, OH Line & Substations as per laid guidelines and procedures
• Conduct WRB Meeting by Weekly to discuss site issues & process deviations
• Prepare and display Quality Flash and OPL to avoid the repeating problems
• Support, resolve/verify/validate NCRs for technical closure
• Root causes Analysis & Problem solving Through 7 QC tools
• Vendor Evaluation audit
• Responsible for analyzing failure and find out route cause with the use of Quality tools
• Hand on training with engineers, technicians and field workers
• Process and final audit for Solar Pile work, MMS and PV module Installation, DC and AC works
• Involved in pre-commissioning and before commissioning checks in solar plants
• Inspection for Electrical equipment field incoming inspections like CT, PT, Breaker, Transformer
• Process audit of Wind turbine Foundation, Erection and Commissioning activity along with 33 KV OH line and Unit sub-station
• Prepare daily and weekly inspection reports and coordination with supplier for deviations
• Handover of Wind and solar plant to Client and service department after commissioning along with Documentations
• Responsible for compliance and closure of Non-confirmatory Report points in coordination with the interdisciplinary team
• Lifting and torquing tools audit and maintain documents regarding calibration and load test.

• Quality Improvement and Excellence:
• Support - skill enhancement of OMS employees
• ( Support in Gurukul, Other training activities)
• Training of OMS employees to follow WI for TCI and involve in validation of proto implementation
• Training of PM contractor employees based on the skill gaps , before Half yearly and Annual maintenance
• Ensure appropriate usage of calibrated instruments and Tools, being in use during PM activities
• 100% Validation of Unique Kaizens
• Conduct PCI Audit (Process Confirmation Index)
• HOTO audits for new projects
• Engagement of all OMS employees for quality improvements
• Quality Management dashboard updating on day to day basis
• Identifying the opportunities for Horizontal deployment and track implementation
• Verification of CMS zone for 3S to identify more Kaizens/Improvements
• Analysis of Repetitive non conformities of PM, IDRV and Break downs, repetitive errors thru' SCADA and identify projects for quality improvements
• 5’S, safety and KAIZEN, Etc
• Preparation of CAPA for NC
• Continues process improvements
• Conduct IDRV audits (Inspect ,Dispose, Rectify, Validate)
• Ensure for all the failures, non-conformities are captured, assigned and support till technical closure
• Ensure availability of all latest documents related to PM, Break down maintenance, Erection/De-Erection, QAPs, guidelines, etc
• Random Audit of Preventive maint.(WTG)– Verification of check list WRT completion of check points
• Random Inspection of Action Taken Report ( IS and RUS) - IDRV audit
• Random visit of 3S declared turbines and verification as per audit check list
• Ensure the closure of HOTO punch points WRT respective section in-charge by maintaining issue register.

• Managing proper process followed & executed through process audits, supervisory check sheets, and 5’S audits
• Conducting daily 2 meetings regarding production, loss time, quality status etc
• As per shift wise
• Implementation of various projects on TPM, Lean Mfg., Poke Yoke, & Safety
• Strong orientation for implementing kaizen in the area of productivity improvement, breakdown prevention, energy saving, costsaving, cycle time reduction, fatigue reduction & safety
• Monitoring of 5’S & TPM activities in shop that stimulate production activity
• Implementation of Kazan’s, DC tools, Tooling improvement, Reusing Tools, Use of alternative material or sources, elimination of wastes
• Finding root cause of process variation by Why-Why analysis & using advanced tools
• Identify &Eliminate VA & NVA activities & reduce wastage
• Daily contribution on FPY, PDI & Audit issues

Training Programme:

• Attend training in “Technical & Learning Centre” of one week at John Deere product Dept In Wagholi, Pune
• Industrial Trainings TPM
• NFFP
• POKAYOKE 5’S
• LEAN MFG JDQPS

Projects:

• Start material kitting on assly Line to avoid wrong part fitment & also maintain the material flow with 100%quality
• Cost reduction by reusing tools
• On safety: Made rear weightlifting trolley
• On delivery made console sub-assembly fixture, cab tractor lifting tackle