. Quality-focused Engineer with extensive experience in high-volume manufacturing environments. Interpreted drawings and instructions to achieve accurate, safe outcomes. Motivated operational teams to drive agreed standards and hit targets.
• Preparing process reports, flow diagrams and charts.
• Update Engineering documents, procedure, and manuals.
• Identify process-related problems and plan suitable cost-effective solutions.
• Plan and schedule shut down activities.
• Plan and prepare product grade changeover recipes.
• Risk assessment of plants and projects for occupational and process safety.
• Performing detailed reporting including production, breakdown, and event reports.
• Monitor Shift logbooks, parameter trends and lab reports.
• Monitor commissioning activities; Hydro-testing, calibration, and start-up of different equipment.
Experience on collection, classification, treatment, and safe disposal of industrial effluent Wastewater streams.
• Wastewater treatment: Segregation system, Chemical Pretreatment system, Aerobic sludge bio reactor system, DAF system, Filtration systems (Sand, ACF, and UF), Dis-infection system (Ozonation System), Decanter Centrifuge system, Scrubber system.
• Participated in commissioning activities-Hydrotest of storage tanks, Calibration, and startup of different equipment
• Ensure the safety and wellbeing of the workforce by encouraging safe working practices on site.
• Environmental monitoring and mitigation of significant aspects (ground water,soil contamination .air emission)
125 TPD Caustic soda plant (ion exchange membrane process-AGC (Monopolar Electrolyser).
• 2 x 25 TPD Caustic soda plants (UHDE Bipolar Electrolysers)
• 125 TPD Caustic soda plant (AGC) and 2 x 25 TPD Caustic soda plants (UHDE)control room DCS mode operations
• 100 TPD Caustic fusion plant (Bertram)
• 150 TPD HCL Synthesis plant,90 TPD Liquid chlorine plant,40 TPD sodium hypo chlorite plant, Nitrogen synthesis unit, Brine purification plant and DM Water unit.
• Plant startup and shutdown activities.
• Co-ordinate with instrument, mechanical and electrical maintenance crew for smooth running and maintenance of plant
• Keep close eye on preparation of equipment for maintenance, various reports of process variables, production data etc.
• Identifying areas of improvement and recommending process modifications to enhance operational efficiencies of machine / equipment.
• Monitoring the operations of saturators, precipitators, clarifiers, filters, etc …
• Successfully prevented community outbreaks of various water borne diseases. Follows work permit for the safe completion of job.
• Handling of emergency situations.
• Work under supervision of a project manager or senior level team member.
• Monitoring of critical functions for the smooth running of the plant.
• Plant normal running, shutdown, and startup.
• Maintaining plant Day to Day activities with keen observation.