YAHYA K P

Results-driven Mechanical Engineer with hands-on experience in vehicle assembly, welding training, CAE simulations, and service operations. Skilled in process optimization, quality assurance, and safety compliance, with proven ability to lead, mentor, and coordinate teams. Strong communicator adept at customer handling, technical guidance, and workshop management, enthusiastic about applying engineering expertise to drive innovation and operational excellence.

Formula Student Car Fabrication – Zenith Motorsports

• Fabricated chassis using TIG and Arc welding; executed precise alignment and inspections

Preprocessing using HYPERMESH and ANSA

• Generated midsurface, performed geometry cleanup, and applied batch meshing with tria control and thickness assignment for a vehicle floor panel in ANSA.
• Created high-quality hexa mesh for an arm bracket using 2D–3D conversion tools (elemOffset, spin, linear solid mesh) ensuring proper mesh flow and aspect ratio.
• Conducted auto midsurface extraction, batch meshing, and tria quality refinement for a rear wheel holder in ANSA

Structural Analysis & Optimization of Front Axle Beam (ANSYS Workbench):

• Performed fatigue life estimation, static structural analysis, and design optimization using FEA techniques to enhance strength and reduce weight.

Energy Harvesting Speed Humps (Mechanical Design Project):

• Designed a rack and pinion-based mechanism that captures kinetic energy from moving vehicles and converts it into electrical energy using an alternator, promoting sustainable energy generation