ZAFEER ULLAL SADHUHITHLU
Turnaround & Inspection Engineer
Shybah
Summary
Results-driven Turnaround & Inspection Engineer with hands-on experience at Saudi Aramco's Corporate Maintenance Services, specializing in the planning, scheduling, and execution of plant turnarounds. Proficient in Primavera P6 for building schedules, tracking maintenance activities, and generating progress reports. Experienced in conducting static equipment inspections in accordance with API 510/570 and ASME standards, with a strong track record of delivering turnarounds on time while maintaining full compliance with Saudi Aramco HSE standards and a zero-LTI .
Overview
4
4
years of professional experience
1
1
Certification
Work History
Turnaround & Inspection Engineer
Saudi Aramco
Shybah
06.2025 - Current
- Planned and executed plant turnarounds, coordinating multidisciplinary maintenance teams to deliver work on time and within budget.
- Built and maintained turnaround schedules in Primavera P6, including WBS, activity sequencing, resource loading, and critical path tracking.
- Tracked and updated 500+ maintenance activities in P6, producing progress reports, S-curves, and look-ahead schedules for management review.
- Raised, tracked, and closed maintenance work orders using Saudi Aramco's CMS system in line with SAP PM workflows and Aramco engineering standards.
- Conducted static equipment inspections (vessels, exchangers, tanks) per API 510/570 and ASME standards, issuing findings and fitness-for-service reports.
- Developed pre-turnaround scope of work by reviewing equipment history and prior inspection records, minimizing scope growth during execution.
- Ensured full compliance with Saudi Aramco HSE standards across all activities, maintaining a zero-LTI record.
- Corporate Maintenance Services
Maintenance Planner
Crowns Groups Ltd
London, Greater London
01.2024 - 01.2025
- As a Maintenance Planner, I used Primavera P6 to develop detailed maintenance schedules for preventive, corrective, and shutdown activities.
- I created work breakdown structures (WBS), defined task dependencies, and allocated labor and material resources for optimal execution.
- My planning ensured timely coordination with operations, engineering, and procurement teams.
- By integrating schedules with CMMS data, I reduced equipment downtime and improved maintenance forecasting.
- I also ensured all plans included safety and compliance requirements, aligning maintenance strategies with production goals.
- Maintained records related to service contracts and warranties for various pieces of equipment.
- Ensured compliance with safety regulations while performing maintenance operations.
Field Service Engineer
Gurucharan industries india
Mangalore, Karnataka
01.2023 - 04.2023
- Provided on-site installation, maintenance, and repair of complex mechanical and electrical equipment across various client locations.
- Diagnosed technical issues, performed preventive maintenance, and ensured equipment operated to manufacturer specifications.
- Collaborated with clients to provide technical support, system upgrades, and training, ensuring minimal downtime and high customer satisfaction.
- Maintained detailed service reports and communicated insights to engineering teams for continuous improvement.
- Adhered to safety standards and travel schedules, consistently delivered reliable field support, reduced repeat failures, and contributed to long-term customer relationships and service contract renewals.
- Performed troubleshooting, repair and maintenance of computer systems and equipment in customer locations.
- Adhered strictly to safety guidelines when performing service tasks onsite.
CAD Designer
Technologics
Bengaluru, Karnataka
09.2022 - 10.2022
- Utilized computer-aided design software to create precise and comprehensive 2D and 3D models.
- Refined and optimized designs for manufacturing that ensures whether the final product meets all functional and manufacturing requirements, resulting in a successful and efficient production process.
Education
Associate of Science - Primavera P6 (Project Management)
CADD CENTRE
03.2025
Master's degree - Engineering Management
University of Greenwich
01.2025
Bachelor's degree - Mechanical Engineering
Sahyadri College of Engineering & Management
05.2023
Skills
- Network Support
- System security
- Problem management
- Data collection
- Process Improvement
- Operations Management
- Project management
- Primavera P6
- Technical documentation
- Safety compliance
- SAP software
- Communication skills
- CMS
Certification
Non-Destructive-Testing (NDT LEVEL 2), Completed certification in Non-Destructive Testing (NDT), gaining practical knowledge in inspection techniques to assess material integrity without causing damage, ensuring safety and quality compliance.
Languages
English
Hindi
Arabic
References
Reference available upon request
Timeline
Turnaround & Inspection Engineer
Saudi Aramco
06.2025 - Current
Maintenance Planner
Crowns Groups Ltd
01.2024 - 01.2025
Field Service Engineer
Gurucharan industries india
01.2023 - 04.2023
CAD Designer
Technologics
09.2022 - 10.2022
Associate of Science - Primavera P6 (Project Management)
CADD CENTRE
Master's degree - Engineering Management
University of Greenwich
Bachelor's degree - Mechanical Engineering
Sahyadri College of Engineering & Management