ZAHOOR UL HASAN
Dammam,Saudi Arabia
Summary
Detail-oriented professional with extensive knowledge of Microsoft Office, SAP PM module, and Microsoft Teams. Expertise in maintenance PLC and TIA Portal HMI, with a strong background in VFD operations and calibration panel utilities. Focused on utilizing technical skills to foster innovation and improve productivity in fast-paced environments.
Driven professional with keen aptitude for technical problem-solving and precision. Possesses strong analytical skills and solid foundation in mechanical systems, coupled with excellent teamwork and communication abilities. Ready to contribute to operational excellence and ensure optimal performance in Electrical and Instrumentation.
Overview
17
17
years of professional experience
2007
2007
years of post-secondary education
Work history
Electrical & Instruments Technician Maintenance and Utilities Department
BRF Company
Dammam, Saudi Arabia
03.2022 - 12.2025
- Executed preventive and corrective maintenance of manufacturing, processing, and utility systems.
- Plans daily activities and performed with idle equipment for Process and utility.
- Working on SAP system to generate notification and updating
- Working on SAP Modules as Generating Reservations with work order, finding the vendor codes, posting the reservation and completing the work order generated by system.
- Updating the NC while QA and QC inspection
- Performing the OE chart and updating as daily breakdown
- Coordination with Production planning and warehouse department regarding plan for production
- Arranging the quotations from supplier for spare part
- Refreshing the QA QC related training programs like HACCP, ISO, SFDA etc.
- Following the HSE Golden Rules
- Following the Quality protocols as food safety
- Making the SOB and sharing to planning department
- Monitoring utilities system and updating the data as per schedule
- Supporting the team for Mechanical troubleshooting Preventive maintenance.
- Updating readings of Energy Consumption shift basis
- Installations, calibration loop checking of the field instruments and devices.
- Handling instrumentation and automation for FMCG Manufacturing Plant
- Updated the data in SEO digital system
- Performed troubleshooting and diagnostics on Siemens PLCs (S7-300, S7-400, S7-1200, S7-1500) using TIA Portal (V12-V15.1).
- Conducted installation, calibration, and loop-checking of transmitters, sensors, and load cells.
- Operated and maintained Ammonia compressors, air compressors, AHU, chilled/hot water, and water treatment systems.
- Monitored utility KPIs, energy consumption, and updated SEO digital system records.
- Troubleshooting and installation of BMP and Kopron fast door about drive configuration adjustment wiring etc.
- Responsible of all plant troubleshooting, rectifying process Electrical & Instrumentation related fault with minimum time to ensure more productivity.
- Daily working log sheet report.
- Handled calibration and maintenance of flowmeters (E+H, ABB) and vibration analysis with FAG analyzer.
- Replaced and configured VFDs (Siemens, Yaskawa, Lenze, Danfoss, Emerson, Schneider) using proprietary software.
- Maintained and troubleshot packaging and processing machines (Ishida CCW, GEA, Techno Pack, Marel, Mettler Toledo, Domino).
- Carried out thermography testing using Fluke camera for predictive maintenance.
- Installation, termination, Calibration and configuration of various instruments like temperature Transmitter, pressure transmitter, Pressure Switches, level Transmitter, Level Switches, controllers, Flow Transmitters, photoelectric sensors, inductive sensors, Load cells
- Working and Troubleshooting on Industrial Communication Protocols.
- Working on limit switch, photo electric sensors, inductive sensors, Load cells, encoders and Servomotors, Printers Troubleshooting of pneumatic Issue.
- Worked on ISHIDA CCW, TRAY SEALER QX1100 AND 300, AND GEA PACKING and TRAYSEALER and techno pack.
- Worked on Machines and Equipment’s like Oven, Cooler, Check weigher system, Proofer, and packing machines.
- Facilitated technical training sessions for junior technicians, enhancing team skills.
- Managed inventory of spare parts, ensuring availability when needed,
- Conducted detailed inspections of instruments for quality assurance purposes.
- Improved system efficiency with timely repair and preventive maintenance tasks.
- Troubleshot complex machinery issues, resulting in less downtime.
- Organized calibration schedules for improved accuracy of equipment.
- Maintained a clean and organized workspace reducing potential hazards.
- Followed strict quality control measures during installation processes to ensure customer satisfaction.
- Adhered strictly to company's procedures whilst troubleshooting or repairing instruments, promoting consistency in operations.
- Installed and tested new instruments to ensure optimum functionality.
- Implemented safety protocols to minimize workplace accidents during instrument handling.
Electrical & Instrument Technician - Automation Department
Almarai Company
, Saudi Arabia
09.2015 - 02.2022
- Implemented PM schedules and weekly shutdown plans for process and utilities equipment.
- Operated and maintained poultry processing machinery (injection, thawing, freezing, packing).
- Programmed and backed up Siemens HMIs using WinCC & Prosave.
- Conducted VFD replacements and parameterization using Starter, One Drive, CX Drive, and I-Engineer.
- Executed troubleshooting of sensors, encoders, servo motors, and pneumatic control systems.
- Performed calibration and functional testing of control valves (motorized, pneumatic, actuators).
- Utilized SAP for work notifications, stock management, and maintenance reporting.
- Ensured operational continuity of steam boilers, STP, ETP, and RO systems.
- Prepared spare parts requests, SOBs, and vendor quotations for planning department.
- Maintained operational logs, utilities records, and updated OE charts for management review.
- Ensured proper functioning of all system components through systematic troubleshooting exercises.
- Reduced equipment failures, thanks to regular servicing and troubleshooting.
- Facilitated training sessions, contributing to team skill enhancement.
- Handled the replacement of worn-out parts promptly reducing chances of sudden breakdowns.
- Increased equipment efficiency by performing routine maintenance tasks.
- Repaired faulty instruments to ensure smooth production processes.
- Tested machinery for optimal performance, leading to improved productivity.
- Documented technical reports detailing equipment conditions for informed decision making.
- Planned, scheduled and delegated daily tasks, consistently meeting demands on technical support teams.
- Performed scheduled installation and maintenance duties in support of operational efficiency.
- Introduced automation processes to better department efficiency.
- Organized work schedules to meet demanding production goals.
- Assisted with design and development of product testing techniques and prototypes.
- Implemented safety protocols and performance controls for new electronic equipment.
- Maintained rigorous health and safety practices for a safer work environment.
Associate Engineer - Engineering Department
Fazal Steel Group of Industries
07.2008 - 08.2015
- Installed, commissioned, and maintained electrical panels, motors, and power distribution systems.
- Performed operation and troubleshooting of PLC control panels, generators, and transformers.
- Conducted repair and testing of industrial single/three-phase wiring systems.
- Executed Star-Delta and DOL starter operations for industrial machinery.
- Carried out routine inspections, equipment fault diagnosis, and parts replacement.
- Analyzed and improved power factor and machine energy consumption efficiency.
- Oversaw erection and commissioning of new machinery and power panels.
- Managed preventive and corrective maintenance in steel re-rolling and rice processing plants.
- -Flexibility due to the nature of work-Ability to work in a team environment, curious and ready to take on challenges-Business ethics, honesty, good communication, good time management.
- Interests Process Engineering, Process Automation & System Integration-Project and Program management-Instruments Calibration
Education
D.A.E - Electrical Engineering
Punjab Board of Technical Education
Lahore 01.2004 - 01.2007
Matriculation - Science
Government National High School
Gujrat06.2004
Skills
- Microsoft Office Suite
- SAP PM module
- Microsoft Teams
- Maintenance PLC
- TIA Portal HMI
- Variable frequency drives
- Proactive learning
- Thermal imager usage
- Calibration and utilities
- Thermography protocols
- Power factor analysis
Websites
LANGUAGES
Arabic
English
Personal Information
Training
- HSSE, Quality and Technical Trainings
- SSHE(Safety, Security, Health Environment) & ISO-standard straining.
- Fire Fighter Training
- Height work permits Training.
- GMP training.
- PPE training.
- HACCP training.
- Fluke thermography test.
- Boom lifter.
- Gas detection System.
- SAP reservation providing for spare parts for posting
- SAPPM and notifications generating, releasing and updating in system.
- SAP for stock over view and finding the availability as spare.
- SAP notifications work order generation performing and closing.
Additional Information
Iqama Status. Transferable
Accomplishments
Certified Employee of Month.
Certified Employee of Quater.
Certified Quality Ambassador Year of 2025.
Timeline
Electrical & Instruments Technician Maintenance and Utilities Department
BRF Company
03.2022 - 12.2025
Electrical & Instrument Technician - Automation Department
Almarai Company
09.2015 - 02.2022
Associate Engineer - Engineering Department
Fazal Steel Group of Industries
07.2008 - 08.2015
D.A.E - Electrical Engineering
Punjab Board of Technical Education
01.2004 - 01.2007
Matriculation - Science
Government National High School