Bikram Sinha
QA/QC
Jubail,Eastern Province
Summary
20+ years of experience. Highly accomplished expert in end-to-end steel rolling mill (Pipe, Tube) casting, forging, (Fittings, Elbows) operations
As well Boiler Pressure parts, Heat exchangers, piping
with Proven track record in optimizing the value chain from raw material selection to high-grade finishing, including deep knowledge of manufacturing, inspection, NDT, welding, heat treatment, and coating (FBE & 3LPE) processes for steel pipes, fittings, and boiler pressure parts, piping
Overview
22
22
years of professional experience
1
1
Certification
Work History
Quality Control Shift Head / Supervisor NDT (Planning and Coordination QA/QC)
Arcelor Mittal Tubular Products Jubail
Jubail, Eastern Province
12.2014 - Current
- Supervise all quality control Team and activities as well Quality KPI compliance.
- Manage 24/7 QC shift operations, manpower scheduling for 130 employees.
- Technical coordination Seamless Steel Pipe Rolling Process, Heat Treatment, Threading, Finishing, NDT, Material testing, order planning, and execution.
- Handle customer complaints and departmental safety coordination.
- Internal audit organizing, procedural review, and approval.
- Conducting Root Cause Analysis (RCA) and Execution of SPC technique / CAPA.
- Execution of On-Job Training and certification for QC department.
- QC Budget analyses, Allocation and coordination, implementation OPEX/CAPEX.
- Coordination Technical meeting reports to focus on alignment
Sr. Inspection Engineer (Quality Control)
Maharashtra Seamless Limited (Jindal Group)
Raigad, Maharashtra
07.2010 - 11.2014
- Technical vetting, bidding, feasibility and coordination with Marketing/PPC.
- Prepare Quality Assurance Plan (QAP, ITP) and obtain customer approval.
- Arrange Third Party Inspections and manage lab testing (Chemical/Mechanical/NDT).
- Troubleshoot quality problems and handle customer complaints.
- Oversee hot mill process sheets and finishing mill process sheets.
- Quality Process Sheet preparation , Compliance and Approval from Raw Materials to Finish Products .
- Chick Certification and Approvals
QC Engineer
Thermax Ltd. (Boiler & Heater Group)
Pune, India
03.2010 - 07.2010
- Daily in-process inspection (Initial to Final) for boiler pressure parts. Piping , coil , HRSG , Evaporators , FM Package boilers , etc
- Manage NDT activities and IBR / ASME authority approvals.
- Maintain inspection documentation and AS BUILT Engineering drawings.
QC Engineer / In charge
Thermax Babcock & Wilcox Division
Pune, India
01.2009 - 03.2010
- Manage shop QC team and TPI inspections (ASME AI, IBR, BV, Lloyds).
- Maintain welder qualification data (PQR, WPS, WPQ).
- Monitor rework and implement Corrective Actions (CAPA).
- Develop Standard Operating Procedures (SOP).
Quality Control Inspector
SEPL (Samarthya Eng. Pvt Ltd)
Pune, India
10.2006 - 12.2009
- Prepare tube bending, swagging reports, and final dimension reports.
- Inspect pressure parts (Headers, Panels, Coils) and structural setups.
- Conduct shop hydrostatic tests and inspection of machined components.
Tube Bending Supervisor
Renuka Entp.
Pune, India
03.2004 - 09.2006
- Supervise hot and cold tube bending for economizers and super heaters.
- Check dimensions, ovality, thinning, and wrinkles as per drawings.
Education
B.Tech. - Mechanical Engineering
KSOU
B.Sc. - Physics, Chemistry, Math
Assam University
DME - Mechanical Engineering
INTERNATIONAL COUNCIL
ChennaiSkills
- Process Mastery
- Steel rolling mill optimization
- Mill sequencing
- Casting & Forging
- Seamless Steel Pipe / Tube
- Welded Pipe
- Quality Control & Assurance
- NDT (UT, RT, MPT, LPT)
- Metallurgical testing
- ISO/ASME/ASTM/API compliance
- Internal Audit ISO/API Q1
- Saudi ARAMCO specifications / SAMSS
- Technical Coordination
- Root cause analysis
- Weld inspection
- Heat treatment
- Piping and boiler pressure parts
Personal Information
- Date of Birth: 12/31/78
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Additional Information
Team Leadership | Problem Solving | Audit Management | Production Coordination | Quality Systems Implementation | Decision Making under Pressure
Special Training Taken
- API5L /API5CT / API 5B
- ASME Pressure vessel Code
- Shop Audit Procedure
- Team Building
- Safety Awareness Implementation
- Safety Work Permit issuer & Receiver (Hot, Cold, confined space, Excavation, LOTO, Gas testing, Firewatch, Standby Man)
Disclaimer
I solemnly declare that all the information mentioned above is true and correct to the best of my knowledge and belief.
Certification
- ASNT LEVEL II (UT, RT, MPT, LPT), SNT-TC-IA 2006 Edition
- Welding Inspector, Institute of Welding and NDT Technology
- Industrial Welding Course, Industrial Institute Srikona, 1999-2000
Languages Known
English
Arabic
Marathi
Hindi
Bengali
Manipuri
Interests
- Chess
- Reading
- Music
Timeline
Quality Control Shift Head / Supervisor NDT (Planning and Coordination QA/QC)
Arcelor Mittal Tubular Products Jubail
12.2014 - Current
Sr. Inspection Engineer (Quality Control)
Maharashtra Seamless Limited (Jindal Group)
07.2010 - 11.2014
QC Engineer
Thermax Ltd. (Boiler & Heater Group)
03.2010 - 07.2010
QC Engineer / In charge
Thermax Babcock & Wilcox Division
01.2009 - 03.2010
Quality Control Inspector
SEPL (Samarthya Eng. Pvt Ltd)
10.2006 - 12.2009
Tube Bending Supervisor
Renuka Entp.
03.2004 - 09.2006
B.Sc. - Physics, Chemistry, Math
Assam University
B.Tech. - Mechanical Engineering
KSOU
DME - Mechanical Engineering
INTERNATIONAL COUNCIL