Bikram Sinha
Cachar
Summary
Seasoned expert in steel rolling mill operations with comprehensive experience in optimising processes from raw material selection to finishing. Skilled in manufacturing and inspection of steel pipes and fittings, including threading and hydro inspection. Proficient in heavy fabrication, welding, NDT, and heat treatment. Demonstrates strong technical support and team management capabilities, ensuring high safety standards and effective decision-making.
Overview
22
22
years of professional experience
1
1
Certification
Work History
Quality Control Supervisor NDT (Planning and Coordination QA/QC)
ARCELOR MITTAL
Jubail, Eastern Province
12.2014 - Current
- Supervise all quality control activities and compliances of Quality KPIs
- Supervise the shift 24/7 shift for QC (Manpower Scheduling and Handling / Technical issues resolving / documentation etc)
- Team handling of all areas (NDT / VDI/MPI/Threading /Finishing), Manpower Planning and execution shift for 130 employees / inspectors, Shift activities Planning execution of all the lines
- Order planning and execution for all lines rolling/NDT/finishing
- Technical Coordination of material Testing (RM/Products)
- Organised materials testing processes to ensure product compliance with quality standards.
- Resolved technical problems by coordinating with relevant departments to identify solutions.
- Coordinated the recovery process for non-conforming products.
- Investigated customer complaints and provided timely resolutions to enhance customer satisfaction.
- Coordinated departmental safety initiatives to maintain compliance with health regulations and promote workplace safety.
- Oversaw safety coordination activities to maintain workplace safety standards.
- Execution of on-job Training and certification for new joining employees for QC department
- Internal Audit organizing and participating Audits, Procedural review and audits' executions / Approvals
- All Technical coordinations for QC department and co departments (Planning / Production / Maintenance/WM)
- Organise and attend all operational meeting and Technical meetings
- Coordination with Contractors / sub-contractors all activities
- Participating in Order executing/Technical feasibility for customer enquiry, Technical Coordination
- ARCELOR MITTAL JUBAIL (the flagship company of ARCELOR MITTAL GROUP is the largest manufacturer of Seamless steel Pipe and Tubes in JUBAIL KSA with a production capacity of over 6,00,000 metric tons per year. A wide product range covers size & specification catering to diverse application areas like Oil & gas sector, Hydro carbon Industry, Boiler & Heat Exchangers, etc. Products have exposure to international markets Middle East and various Oil companies worldwide, Manufacturing products are followed and fulfill the requirements of National / International standards (like, ASTM, ASME, API 5L, API 5CT etc.)
SR. INSPECTION ENGINEER (Quality Control)
MAHARASHTRA SEAMLESS LIMITED
Raigad, Maharashtra
07.2010 - 11.2014
- Technical vetting / Technical Co-ordination (Order Confirmation)
- Order executing/Technical vetting/Bidding for customer enquiry, Technical Coordination with Marketing / PPC (Production Planning & Control) Dept.
- Study National / International standards (like IBR, ASTM, ASME and API 5L etc) and comply with customer PO & spec.
- Prepare Quality Assurance Plan (QAP) and approval taken from customer.
- Approved hot mill process sheet for rolling operations.
- Approved finishing mill process sheet for product finalisation.
- Arrange for Third Party Inspection (As per QAP, customer PO & Spec.)
- Raw material testing as per project requirement.
- Testing activates coordination with lab Chemical testing, chemical/Mechanical testing (like spectro, PMI, Tensile, CVN impact, Hardness, flattening, hydrostatic, NDT etc.)
- Interacted with customers and clients to assess quality perceptions and satisfaction levels regarding company services
- Handled customer complaints and monitored their improvement.
- Arrange documents and attend of ISO/API/various customer audits.
- Analysed and troubleshot quality-related problems, maintained daily work order status, and reported findings to HOD
- Visually check the pipe defects and give feedback to HOD & Production Dept.
- Inspect The pipe Sample and cleared for further processing (Dimension)
- Arrange samples for Product analysis (Chem. & Mech.) and send to LAB.
- Maintain all inspection Records.
- Arrange Third party inspection for rolling witness.
- CAPA will be taken if any NC found and maintain the records (Minutes of meeting will be taken with HOD).
- Inspected all incoming billets according to approved TDC and supplier TC.
- Heat analysis (in ERP system).
- Arrange Sample and send to LAB for chemical testing (Ladle).
- Testing activates coordination with lab Chemical testing, chemical/Mechanical testing (like spectro, PMI, Tensile, CVN impact, Hardness, flattening, hydrostatic, NDT etc.).
- Making offer list and get approval from TPI.
- (JINDAL) MAHARASTRA SEAMLESS LIMITED (the flagship company of D.P. Jindal Group) is the largest manufacturer of Seamless & ERW steel Pipe and Tubes in India with a production capacity of over 5,00,000 metric tons per year. A wide product range covers size & specification catering to diverse application areas like Oil & gas sector, Hydro carbon Industry, Boiler & Heat Exchangers, Automotive, Bearing and General Engineering Industries. Products have exposure to international markets Middle East, ASIA, far East, USA and various Oil companies worldwide, Manufacturing products are followed and fulfil the requirements of National / International standards (like IS, IBR, ASTM, ASME, API 5L, API 5CT, BS and SAE etc.)
QC ENGINEER
Thermax Ltd.
Chinchwad, Maharashtra
03.2010 - 07.2010
- Managed relationships with two vendors to ensure quality compliance
- Daily In process Inspection on Jobs:(Initial to Final)
- Conducted inspections on panels, headers, coils, and convection assemblies to uphold quality standards
- Inspection all fabrication Boiler pressure parts equipments (Like Panel, Header, Piping, Steam drum, coils, Economizer Assembly, Super heater assembly etc.)
- Presented setup and stages to IBR Authority for approval to facilitate project progression
- Maintaining all initial to final documents
- Conducted non-destructive testing activities to ensure material integrity.
- As built drawing
- Executed post-weld heat treatment procedures to enhance weld quality.
- Coordinated third-party inspections to confirm adherence to industry standards.
- Thermax Ltd. is the multinational organization engaged in manufacturing of process equipments for Oil, chemical industries, Boilers, heaters and Power plant etc. The management of Thermax Ltd (Boiler & Heater Group) UNIT-I is committed to meet all the requirements of the ASME boiler & pressure vessel code section –I for power boilers, B31.1 for boiler external piping and section – VIII Division – I for pressure vessel to be code symbol stamped “S” and “U” respectively constructed at shop and field site.
QC Engineer /In charge
Thermax Ltd.
Chinchwad, Maharashtra
01.2009 - 03.2010
- Quality Control Department – Roles & Responsibility:
- Updating stages of Jobs.(In ERP BAAN system)
- To maintain the examination activities of code item as per approved ITP.
- Study the total drawing scope.
- Offering Setup and stages to IBR, ASME authority for approval.
- Preparing inspection document.
- Maintain welding/welder qualification data. PQR,WPS, WPQ.
- Maintain initial to final documentation and records.
- Maintaining AS BUILT DRAWING requisitions and checking for final jobs.
- Handle shop QC team.
- Handling and arrangements TPI Inspection for ASME AI, IBR, BV, Lloyds and Various Third party agencies.
- Rework analysis controlling and monitoring (If any NCR Taking CAPA).
- Making work SOP (Standard operating procedure).
- Making checklist of setup & final inspection.
- Daily in process inspection on shop Flore.
- Daily In process Inspection on Jobs:(Initial to Final)
- Check setups of pressure parts CFBC/AFBC/WHRB/FM/HRSG type boilers (Panel, Headers, integral/non integral Piping, fittings, coil, super heater assembly, HRSG modules, economizers, I/B evaporators etc.)
- Layout inspection (COIL, HDR BENDS, PANEL OPENING BENDS, EVAPORATOR COIL BENDS, PIPINGS etc.)
- Thermax Ltd. is the multinational organization engaged in manufacturing of process equipments for Oil, chemical industries, Boilers, heaters and Power plant etc. The management of Thermax Ltd (Boiler & Heater Group) UNIT-I is committed to meet all the requirements of the ASME boiler & pressure vessel code section –I for power boilers, B31.1 for boiler external piping and section – VIII Division – I for pressure vessel to be code symbol stamped “S” and “U” respectively constructed at shop and field site.
Quality Control Inspector
SEPL
Chinchwad, Maharashtra
10.2006 - 12.2009
- Quality Control Department – Roles & Responsibility:
- Updating stages of Jobs.(In ERP BAAN system)
- Preparing tube bending, Swaging reports and final dimension reports.
- Preparing punching formats for job of checking rub-off.
- Study the total drawing scope.
- Offering Setup and stages to IBR, ASME authority for approval.
- Preparing inspection document.
- Maintain welding/welder qualification data. PQR, WPS, WPQ.
- Maintaining AS BUILT DRAWING requisitions and checking for final jobs.
- Daily In process Inspection on Jobs:(Initial to Final)
- Check setups of pressure parts CFBC/AFBC/WHRB/FM/HRSG type boilers (Panel, Headers, integral/non integral Piping, fittings, coil, super heater assembly, HRSG modules, economizers, I/B evaporators etc.)
- Layout inspection (COIL, HDR BENDS, PANEL OPENING BENDS, EVAPORATOR COIL BENDS, PIPINGS, SUPER HEATER, ECONOMISER, CONVECTION assembly etc.)
- Inspect Structural setup.
- Shop hydrostatic test.
- Inspection of machined components.
- SEPL (Samarthya Engg. Pvt Ltd) is an in-house vendor of Thermax Ltd., (Thermax Boiler & Heater group Babcock & Wilcox division).
Tube Bending Supervisor
Renuka entp.
Chinchwad, Maharashtra
03.2004 - 09.2006
- Tube bending Cold and Hot
- Economizer coils
- Super heater coils
- CFBC, AFBC WHRB, FM TYPE PANEL Opening bends
- Integral / Non integral piping
- Economizer, super heater Header bends
- Checking as per drawing (check orientation, dimension, ovality, thinning, kink, wrinkle, etc.)
- Record maintaining
- In-house vendor of Thermax Ltd., (Thermax Boiler & Heater group TBW).
Education
HSLC -
secondary education board of Assam
01-1995
HSC - Science
Higher secondary education council
Guwahati, 21B.Sc - Phy, Chem, Math
Assam university
DME - Mechanical Engineering
INTERNATIONAL COUNCIL
ChennaiB.Tech. - Mechanical Engineering
KSOU
Skills
- NDT
- Metallurgical testing
- ISO compliance
- ASME compliance
- ASTM compliance
- API compliance
- Quality control systems
- Quality metrics
- Root cause analysis
- Regulatory compliance
- Quality improvement initiatives
- Waste reduction strategies
- Technical documentation
- Cross-functional collaboration
- Analytical thinking
- Team player
Certification
- NDT (ASNT Level II), UT, RT, MPT, LPT (SNT-TC-IA 2006 Edition)
- Welding Inspector, From Institute of Welding and NDT Technology
- Industrial Welding Course, From Industrial Institute Srikona (1999 to 2000)
Languages
English
Arabic
Marathi
Hindi
Bengali
Manipuri
Disclaimer
I hereby declare that all the information furnished above is true and correct to the best of my knowledge.
Hobbies and Interests
- Playing chess
- Reading books
- Listening to music
Timeline
Quality Control Supervisor NDT (Planning and Coordination QA/QC)
ARCELOR MITTAL
12.2014 - Current
SR. INSPECTION ENGINEER (Quality Control)
MAHARASHTRA SEAMLESS LIMITED
07.2010 - 11.2014
QC ENGINEER
Thermax Ltd.
03.2010 - 07.2010
QC Engineer /In charge
Thermax Ltd.
01.2009 - 03.2010
Quality Control Inspector
SEPL
10.2006 - 12.2009
Tube Bending Supervisor
Renuka entp.
03.2004 - 09.2006
HSLC -
secondary education board of Assam
HSC - Science
Higher secondary education council
B.Sc - Phy, Chem, Math
Assam university
DME - Mechanical Engineering
INTERNATIONAL COUNCIL
B.Tech. - Mechanical Engineering
KSOU