ENGR WASEEM AHMAD
Medina,Medina Region
Summary
Accomplished professional with expertise in project planning, process optimisation, and production control. Demonstrates proficiency in MS Project, Visio, AutoCAD, and MS Office to enhance workflow improvement and technical training. Skilled in quality assurance, lean manufacturing, and root cause analysis to drive operational excellence. Adept at KPI tracking and CAPA analysis to ensure continuous improvement. Committed to fostering skill development and team leadership through cross-functional collaboration.
Loyal employee with solid understanding of training and mentoring employees. Dedicated team player, proactive and hands-on in task completion.
Hard-working with strong organisational skills. Achieves company goals through exceptional planning and prioritisation.
Focused with impressive track record in collaborative, cross-functional teamwork within high-pressure environments. Adept at project planning and managing multiple accounts at once. Dedicated to improving company sales goals and meeting business objectives.
Overview
22
22
years of professional experience
4
4
years of post-secondary education
1
1
Certification
22
22
years of professional experience
4
4
years of post-secondary education
1
1
Certification
Work history
Production & Commissioning of Plant
Saudi Aluminum Castings Madinah KSA
, KSA
2024.01 - 2026.02
- Development of parts
- Production Control
- Commissioning of Omega Plant and Core Shooter 5L
- Commissioning of HPDC, GDC
- Commissioning of Induction Furnace
- Commissioning of Shot Blast
- Commissioning Of Melting Furnace
- Successful Production startup
- 5-Why,8-D analysis and CAPA analysis
- Oversaw production processes to ensure compliance with safety regulations and quality standards.
- Coordinated commissioning activities to facilitate efficient plant operations and minimise downtime.
- Implemented process improvements that enhanced workflow efficiency and reduced operational delays.
- Facilitated training sessions for junior staff to promote skill development and knowledge transfer.
- Liaised with cross-functional teams to troubleshoot equipment issues and ensure timely resolution.
- Monitored production metrics and maintained detailed records to support operational reporting.
- Developed and maintained strong relationships with suppliers to secure necessary materials and resources.
- Conducted regular inspections of equipment and machinery to ensure optimal performance and reliability.
- Carried out day-to-day duties accurately and efficiently.
- Quickly learned and applied new skills to daily tasks, improving efficiency and productivity.
- Successfully delivered on tasks within tight deadlines.
- Demonstrated respect, friendliness and willingness to help wherever needed.
- Cleaned work areas and equipment to maintain faultless hygiene standards.
- Increased customer satisfaction by resolving issues.
- Improved efficiency and productivity by acquiring new skills.
- Completed duties to deliver on targets with accuracy and efficiency.
- Used critical thinking to break down problems, evaluate solutions and make decisions.
Sr. Manager Foundry
KSB PUMPS COMPANY LTD PAKISTAN
2010.01 - 2023.01
- Production Planning & Control
- Development for new customer/new parts (Steel, Bronze, Cast Iron and Aluminium)
- Master Plan New Foundry
- Successful run / Production of HPML
- Develop and define BOM & Routes in ERP(SAP)
- Customer site issues and complaints
- Rejections Analysis (Pump castings, Automotive, and Reverse Engineering) and its control measures as per target
- Manpower and Material Planning as per requirement
- Implementation of QHSE Objective on Shop Floor
- Implementation of SOP through drafted WI’s
- Compliance to procedures for certification (ISO & Mbk)
- KPI (Production, Safety, Quality and delivery) tracking and action planning
- Work with strategic marketing team to organize the participation in Exhibition (PFA)
- Work with Procurement team for cheap material development and complete documentation preparation for DTRE and its Audit.
- Team Management
- ISO 9001, ISO 14001, OHSAS 18001 Certified
Coordinator/Production Supervisor
Lucky Alloys Jabil Ali Free Zone Authority Dubai (RECYCLING)
Dubai
2007.01 - 2010.01
- Monthly and daily production plan as per shipment schedule
- Charge calculation as per alloy specification
- Quality of charge as per alloy and customer satisfaction
- Check quality of finished goods as per customer satisfaction and issue technical certificate.
- Maintenance and Normalization of ARL 2460 Spectrometer
- To assure conformance to all quality requirements of contract through competent management of Quality System
- Manage metallographic lab and monitor processes in production.
- Installation, Maintaining, lining, patchwork of two smelter each capacity (6 ton) and one holder (12 ton) of mechatherm.
- Look after lining, sintering and patchwork of inductotherm medium frequency dual track induction furnace
- To ensure Machines Maintenance
Assistant Manager
Atlas Engineering former ALLWIN Engineering Industries Ltd. Karachi
Karachi
2005.01 - 2007.01
- Monthly and daily production plan to meet the customer requirement.
- Keep close liaison with vendor and machine shop to discuss and solve the casting and pattern related problems.
- Attend daily shop floor quality meeting and discuss process improvement ideas.
- Discuss improvement plan with maintenance department to keep plant in good condition.
- Charge calculation of different Cast iron and SG iron of different Auto parts as per customer requirement in induction furnaces, and Rotary furnace.
- Maintenance and lining of Induction and Rotary furnaces with the help of maintenance and electrical department
Lab & Sand Plant In-Charge (Production Engineer)
Hussain Engineering Works, Karachi
Karachi
2004.01 - 2005.01
- A large Vendor to supply Grey iron and S.G iron casting to PAK Suzuki motor company.
- Laboratory and Sand Plant In charge, control the quality of inputs and outputs of raw material through different mechanical and chemical equipment like Rokwell, Brinell, Micro hardness and tensile test on regular basis and Chemistry of different raw materials and product through wet analysis.
Coordinator
Dawood University of Engineering And Technology
2004.01 - 2005.01
- Physical Metallurgy
- Heat treatment & Welding
- Non Ferrous(AL & Cu Alloys)
- Foundry Technology
Education
BE - Metallurgy and Materials
Dawood College of Engineering & Technology
Karachi 2000.01 - 2004.01
Skills
- Project Planning on MS Project
- Visio
- AutoCAD
- Power Point
- MS Office
- Process optimisation
- Production planning
- Quality assurance
- Lean manufacturing
- Root cause analysis
- KPI tracking
- CAPA analysis
- 8-D analysis
- 5-Why analysis
- Production control
- Process documentation
- Workflow improvement
- Technical training
- Skill development
- Team leadership
- Cross-functional collaboration
- Operational reporting
Certification
- JETRO KARACHI - Total Quality Management
- PIM (Pakistan Institute of Management) - Effective Communication
- MAP (Management Association of Pakistan) - Six Sigma (Defect Analysis Methodology)
- CQI-27(Special Process)
- IATF-16949(5-Core Tools)
- Heavy Mechanical Complex - Training on Cast-iron foundry, steel foundry, Non-Destructive testing, Forging Heat-Treatment, welding.
- Labor law and its application
- Al-Badar Institute of Information Technology, Karachi - Auto CAD
- Pakistan Foundry Association - Foundry Practices, Casting Simulation, Optimization of Gating and feeding System, Rejection Control Methodology
- Peoples steel Mill Ltd Karachi - Training on high tech alloy steels, manufacturers in the shape of ingot, slab and Billets ARC FURNACE, INDUCTION FURNACE, HEATTREATMENT, ROLLING, FORGING.BILLETS, BLOOMS AND SLABS.
- Atlas Engineering (ALLWIN) Industries Ltd Karachi. - Training on Aluminum-Foundry
- Lucky Alloys Ltd Jabel Ali Dubai - Training on health and safety tools, Training on all type of fire extinguisher, Training on first aid
Project
Casting and treatment of Aluminum Virgon and swarf ingot of Type LM-13,LM-28 & AC-8H to increase hardness of automotive piston by heat treatment produced by gravity die casting., To investigate the reasons of edge cracking during hot rolling of type 316-L Austenitic Stainless Steel.
Affiliations
- Member of Institute of Engineers of Pakistan
- Member Pakistan Engineering council.
Internships
- Heavy Mechanical Complex
- Atlas Engineering(Allwin)
- Peoples Steel Mills
Personality
Responsible, Dedicated, Self-motivated, Disciplined and Result Oriented
Communication Skills
Good communication skills in English (written and spoken as well).
Languages
English
Advanced
Urdu
Fluent
Timeline
Production & Commissioning of Plant
Saudi Aluminum Castings Madinah KSA
2024.01 - 2026.01
Sr. Manager Foundry
KSB PUMPS COMPANY LTD PAKISTAN
2010.01 - 2023.01
Coordinator/Production Supervisor
Lucky Alloys Jabil Ali Free Zone Authority Dubai (RECYCLING)
2007.01 - 2010.01
Assistant Manager
Atlas Engineering former ALLWIN Engineering Industries Ltd. Karachi
2005.01 - 2007.01
Lab & Sand Plant In-Charge (Production Engineer)
Hussain Engineering Works, Karachi
2004.01 - 2005.01
Coordinator
Dawood University of Engineering And Technology
2004.01 - 2005.01
BE - Metallurgy and Materials
Dawood College of Engineering & Technology
2000.01 - 2004.01
Timeline
Production & Commissioning of Plant
Saudi Aluminum Castings Madinah KSA
2024.01 - 2026.02
Sr. Manager Foundry
KSB PUMPS COMPANY LTD PAKISTAN
2010.01 - 2023.01
Coordinator/Production Supervisor
Lucky Alloys Jabil Ali Free Zone Authority Dubai (RECYCLING)
2007.01 - 2010.01
Assistant Manager
Atlas Engineering former ALLWIN Engineering Industries Ltd. Karachi
2005.01 - 2007.01
Lab & Sand Plant In-Charge (Production Engineer)
Hussain Engineering Works, Karachi
2004.01 - 2005.01
Coordinator
Dawood University of Engineering And Technology
2004.01 - 2005.01
BE - Metallurgy and Materials
Dawood College of Engineering & Technology
2000.01 - 2004.01