Bachelor of Engineering in Electrical & Electronics Engineering with 17 years of experience in Plant Maintenance & Operation - Contract Management - Installation & Testing & commissioning - Troubleshooting -Maintenance resourcing & Planning - Internal and Third-party Manpower Management - Project Management - Safety Operations and Maintenance - Plant process management - Maintenance & Operational budget estimation co-rdination with internal / external departments - Expertise in implementing maintenance schedules & carrying out periodic checks - Skilled in handling project activities with accountability - Monitoring overall project operations for ensuring timely completion - Adroit in maintaining 0% accidents - Continuously applies principles of electrical theory to advance and improve product development and efficiency. Focused Electrical Engineer with extensive experience in electrical machines - Automation and controls - In-depth understanding of control and power-delivery systems.
MaSa Services company for Operation and Maintenance
Jubail, Saudi Arabia
10.2023 - Current
Preparation of Scope of Work & BOQ for all MaSa facility electrical activities
Involved in contractor selection committee by reviewing and evaluating by technical criteria
Identifying areas of obstruction / breakdown & taking steps to rectify same through application of troubleshooting tools
Preparing action plan and leading major electrical turnaround activities and estabilish activities
Preparing electrical capital spares for all plants and arrange execution
Preparation of renewal plan for electrical equipment and arrange execution
Preparation of outline agreement for electrical equipment and obtain committee approval through award action
Preparing and reviewing preventive task list for electrical equipment and uploading it in SAP ERP maintenance module in line with OEM recommendation
Involved in RCA for electrical incidents and provide recommendation against root cause
Preparation of Major overhauling plan for electrical motors up to 4.1 MW
Involved in scouting, feasibility, technology assessment study and implementation plan for CAPEX projects
Identifying obsolete electrical equipment in plants and arranging appropriate replacement through engineering study which increased reliability
Reviewing engineering packages for major expansion projects in line with plant reliability requirement
Creation of new spares and updating material master through SAP ERP maintenance module
Diagnosed and rectified electrical faults, minimising downtime and optimising system performance.
Implemented preventive maintenance schedules for electrical equipment.
Conducted risk assessments for electrical installations, maintaining safety and reliability.
Assessed electrical systems performance for optimal functionality.
Executed detailed design reviews, identifying and resolving potential issues in electrical plans.
Delivered plant upgrades, modifications and refurbishments on time and to project specifications.
Completed preventive and emergency maintenance across power systems, networks and equipment.
Sourced and procured electrical components, optimising costs and delivery timelines.
Conducted feasibility studies for electrical projects, evaluating technical and financial viability.
Optimised approaches to new projects by analysing blueprints, drawings and sketches.
Performed in-depth electrical acceptance and high-potential isolation testing of completed hardware.
Developed training programs for plant personnel to cultivate highly skilled workforce.
Maintenance Superintendent (A)
MaSa Services company for Operation and Maintenance
Jubail
10.2023 - Current
Reviewing and approving maintenance daily work order cost to ensure that actual costs are consistent with contract estimation
Reviewing and approving method of statements of maintenance daily work orders
Preparing daily, weekly and monthly availability and reliability reports data
Preparing KPI related to Sea water cooling plant and distribution networks
Preparing contractors performance report and budget inputs for maintenance activities for future reference and senior management review
Reviewing and releasing contractor's invoices and payments
Develop, gain approval and implement maintenance plans (preventive, predictive, proactive & corrective)
Prepare critical equipment list and related spares in order to identify equipment impacting production, safety and plant reliability
Carry out and/ or supervise breakdown maintenance for critical or complex plant and equipment in order to ensure that plant and equipment down time is minimized
Ensure effective achievement of plant objectives through leadership of entire maintenance team
Setting individual objectives, managing performance, developing and motivating staff, provision of formal and informal feedback and appraisal - in order to maximize subordinate and performance of section
Monitor financial performance of maintenance section against allocated budget
Lead and review assignment and performance of third-party manpower in order to ensure third party fulfils terms of contract and standards of service delivery
Ensure compliance to all relevant safety, quality and environmental management procedures and controls across maintenance section to guarantee employee safety, legislative compliance, delivery of high-quality products/service and responsible environmental attitude
Coordinate with materials department and contractor for identifying non-movable items, obsolete items, minimum maximum and reorder points of materials, spares and equipment to ensure timely availability of required material for all types of Operation & maintenance
Manage discrete projects and support / contribute to larger projects from feasibility study through to implementation in order to ensure that projects are delivered to time, cost and quality standards
Coordinated staff and contractors to achieve daily tasks within quality, budget and timeframe targets.
Implemented company policies and procedures for unified, compliant labour teams.
Ran staff meetings to gain operational insight and communicate helpful feedback.
Collaborated with stakeholders and operational teams to assess progress against projected timelines.
Directed day-to-day supervision of labour teams to achieve daily productivity KPIs.
Quality-checked work to maintain standards according to project specifications.
Presented monthly reports on productivity and downtime, identifying improvement opportunities.
Followed health and safety standards governing correct use of chemicals.
Employed optimal safety practices to eliminate risks, hazards and accidents.
Identified project constraints and implemented corrective action to eliminate delays.
Planned staff schedules to meet operational needs whilst remaining within spending budgets.
Onboarded new staff with thorough briefings and ongoing coaching for capable, competent teams.
Held accountability for inventory management and ordering to maintain ample stock supplies.
Prepared staff and environments for audits and inspections, supporting performance analysis.
Reported maintenance and repair tasks for prompt remedy, limiting operational downtime.
Manged over 100 maintenance employees per day and achieved plant objectives set by management.
Technical Support Engineer
MaSa Services company for Operation and Maintenance
Jubail
11.2020 - 01.2021
Preparing list of critical equipment in Sea water cooling plant and distribution network to ensure reliability
Preparing and reviewing preventive task list for all electrical equipment in sea water cooling plant and uploading it in SAP ERP maintenance module in line with OEM recommendation
Preparing and fixing preventive maintenance frequency of electrical equipment in SAP ERP maintenance module in line with OEM recommendation
Identifying areas of obstruction / breakdown & taking steps to rectify same through application of troubleshooting tools and increased plant electrical equipment availability by 20%
Identifying obsolete electrical equipment in plants and arranging appropriate replacement through engineering study and increased reliability by 10%
Involved in scouting, feasibility study and implementation plan for major CAPEX projects
Reviewing engineering packages for major expansion projects in Sea Water cooling plant
Preparing service Scope for plant electrical equipment and implement same
Followed manufacturing instructions and design specifications when completing repairs.
Completed investigations to check on reported errors, reproduce problems and trace faults.
Combined technical expertise and strong interpersonal skills to diagnose and resolve issues remotely.
Electrical Supervisor
Marafiq Saur Operation and Maintenance
Jubail
04.2012 - 10.2020
Executing Preventive and Corrective Maintenance of 37 MVA 115KV/4.16 KV Power transformers and 150 KVA 34.5KV/480V Distribution transformers
Executing Preventive and Corrective maintenance of 13.8KV and 4.16KV synchronous machine starter panels and switchgear panels
Trouble shooting and Maintenance of 4.16KV 1400KW, 1900KW & 4100KW Synchronous motors and field excitation systems
Performing major overhauling activities of 1900KW, 1400KW and 4100KW synchronous motors and switch gear panels
Installation, Testing and Commissioning of 550KW Transformed Rectifier units at Hypochlorite plant
Troubleshooting and maintenance of IP: 480V 820A; OP: 110Vdc 5000A Transformer Rectifier Unit (TRR) which used to produce Sodium Hypo Chlorite (NaOCl2) by Electrolysis method
Installation and commissioning of underground 4.16 KV HV electrical utility cables
Maintenance and testing of squirrel cage induction motors about 150KW rating for chlorination feeding and dosing pumps
Maintaining and troubleshooting of Siemens PLC S7-1200 which installed in FRIEM & ELCA transformer rectifier units
Planning and assessing maintenance notifications in SAP ERP 6.0 production system and execute same
Technical evaluation of vendor offers and follows up with procurement for obtaining required materials
Preparing SCUF (stock creation and updating codes) and find alternative for obsolete materials
Inspecting and accepting material in central warehouse
Preparing External Service Scope of work and arranging execution with external vendors
Preparing yearly budget for maintenance activities and assessing same in SAP ERP 6.0 production system
Conducting weekly planning and scheduling meeting and monthly performance meeting with Business Unit Manager
Preparing Risk Assessment and obtaining approval from safety department and operation department
Supervised day-to-day site activities and task completion to meet project requirements and deadlines.
Responded to emergency repair needs and restored service.
Planned works and sourced materials to deliver on time and within budget.
Worked with teams to coordinate workflows and reduce safety hazards.
Troubleshot defects to safely restore electrical equipment
Performed complex electrical installations, employing strict attention to detail to reduce errors.
Delivered toolbox talks and briefings to reduce accidents and near misses.
Reduced costs by effective procurement and usage of equipment and materials.
Inspected equipment regularly to identify and correct malfunctions.
Assisted team and contractors with electrical tasks, answering questions and finding immediate solutions to issues.
Collaborated closely with management to determine scope of projects and identify appropriate resources needed to complete jobs.
Checked underground lines for defects and maintenance needs to prevent electrical outages.
Reviewed schematics and printed circuit diagrams to address issues.
Installed and relocated industrial machinery and production equipment.
Interpreted wiring diagrams to trace and correct defective circuit breakers, fuses and voltage regulators.
Reduced risks with adherence to safety practices and established procedures.
Planning Engineer - Electrical
Al-Zamil Operation and Maintenance
Jubail, Saudi Arabia
06.2010 - 03.2012
Planning and scheduling preventive maintenance activity for all electrical equipment in plant
Assessing corrective work orders in SAP ERP 6.0 module and execute same through resource planning
Perform technical evaluation for service and material supply contracts
Supervising outsourced electrical contracts and execute same in line with company safety regulation
Crate new materials and its unique code in SAP module
Planning and effectuating predictive & preventive maintenance schedules for various equipment to increase machine up time & equipment reliability
Identifying areas of obstruction / breakdown & taking steps to rectify same through application of troubleshooting tools
Conducting weekly planning and scheduling meeting and monthly performance meeting with Business Unit Manager
Preparing Risk Assessment and obtaining approval from safety department and operation department
Monitored planning data to continuously improve predictive maintenance effectiveness.
Prepared and reviewed specifications, tender documents and contracts.
Met work schedules to produce accurate, timely monthly reports and facilitate cross-departmental project communications.
Maintained schedule of milestones and interfaced with teams to achieve objectives,
Supported project teams and programme planning through regular meetings and ongoing, collaborative involvement with stakeholders.
Executed feasibility studies to evaluate and assess project potential.
Conducted surveys to assess environmental risks.
Electrical Engineer
Metro Water Board
Chennai
07.2005 - 04.2010
Planning and effectuating predictive & preventive maintenance schedules for various electrical equipment to increase machine up time & equipment reliability
Operation and Maintenance of substation equipment which includes issuing work permits, troubleshooting and condition monitoring
Performing maintenance of substation power transformers of (33/11KV), circuit breakers (Vacuum, SF6), CTʼs and PTʼs
Performing overhauling and maintenance of 550KW induction motors and control circuit panels
Performing troubleshooting and maintenance of control and relay panels, LV Switchboards and Distribution boards
Developing long and short-term maintenance plan for electrical equipment
Supervising all ongoing electrical activities in substation yard and line
Maintaining various record such as monthly operating logs, daily logs, availability logs and reliability logs
Supervised technicians in installing and maintaining MV, LV, and HV systems, overseeing safety and operational efficiency.
Calculated loads to size sizing wire and circuit protection for optimum performance and safety.
Diagnosed and rectified electrical faults, minimising downtime and optimising system performance.
Implemented preventive maintenance schedules for electrical equipment.
Assessed electrical systems performance for optimal functionality.
Education
Bachelor of Engineering (B.E) - Electrical and Electronics
Anna University
Chennai, Tamilnadu
08.2001 - 05.2005
Higher Secondary - Computer- Mathematics
HNUC Higher Secondary School
Puliangudi, Tamilnadu
06.1998 - 05.2001
Skills
SAP ERP 60 Module
Synchronous Motors
Power Transformers
Power Rectifiers
Switchgear Protection
Motor Control Centre
Electrical drawings
Project Management
Project budgeting
Employee management
Cost estimation
MS-Office
Languages
English
Fluent
Tamil
Native
Hindi
Intermediate
Arabic
Elementary
Certification
Certified Electrical Engineer for Saudi Council of engineering
Authorized Permit Receiver for electrical equipment maintenance
Authorized permit controller for plant operation and maintenance
Courses & Training
Operation, Maintenance and Troubleshooting of Power Transformers
Operation, Maintenance and Troubleshooting of Electrical Motors
Electrical schematic drawings and reading
Electrical Safety
Integrated Management Systems and its applications
Supply Chain Logistics Manager at Saudi Union Company For Operation And MaintenanceSupply Chain Logistics Manager at Saudi Union Company For Operation And Maintenance